Vibration System Combined Chamber for Thermal Cycling and Vibration Testing

Vibration System Combined Chamber for Thermal Cycling and Vibration Testing

Our Vibration System Combined Chamber is the definitive integrated solution for comprehensive accelerated stress testing. This powerful equipment is specifically engineered to subject your products and components to simultaneous Thermal Cycling and precise Vibration testing. By accurately simulating the synergistic stresses of rapid temperature change and dynamic mechanical loads, this system is an indispensable tool for uncovering design flaws, accelerating product lifespan prediction, and ensuring the long-term durability and reliability of your innovations.

Key Features

• Integrated Multi-Stress Testing: Conducts combined vibration and thermal cycling in a single, seamless operation. This provides a far more realistic and accelerated simulation of conditions where thermal fatigue and dynamic loads occur together (e.g., during vehicle operation or flight).

• High-Rate Thermal Cycling: The chamber is engineered for exceptionally fast and precise temperature transitions (e.g., up to 20°C/min), which is critical for inducing thermal fatigue and accelerating potential failure mechanisms like solder joint cracks and material delamination.

• Precision Vibration Shaker: Our electrodynamic shaker provides accurate, repeatable, and controlled generation of complex vibration profiles (sine, random, shock, etc.), ensuring your components are tested against realistic dynamic stresses.

• Wide Temperature Range: Features a broad spectrum of temperature capabilities (e.g., from $-70^circ C$ to $+180^circ C$), allowing for testing under diverse climatic extremes.

• Advanced Integrated Control System: A powerful, intuitive controller seamlessly synchronizes the vibration shaker with the thermal cycling profiles. This enables precise programming and execution of complex, multi-variable test sequences.

• Comprehensive Data Acquisition: Continuously monitors and records all environmental parameters (temperature, vibration data), providing detailed insights and auditable data for analysis, root cause identification, and reliability growth.

• Robust & Durable Construction: Built with industrial-grade components and a high-quality stainless steel interior for longevity and reliability under continuous, demanding combined-stress operation.

• Customizable Test Fixtures: Our engineering team designs and manufactures application-specific fixtures to securely mount diverse products, optimizing stress transmission and ensuring test integrity.

Applications

• Automotive Electronics: Accelerated stress screening for ECUs, sensors, and battery management systems against combined engine vibration, road shock, and rapid temperature changes.

• Aerospace & Defense: Highly accelerated life testing for avionics, ruggedized electronics, and satellite sub-assemblies to uncover latent defects early in development.

• Electronics & Semiconductors: Durability testing of PCBs, connectors, and sensitive components under combined thermal and dynamic stresses.

• Energy Storage Systems (ESS): Comprehensive reliability and safety validation for battery cells and modules under combined operational vibrations and climatic extremes.

• Product Development & Design Validation: Rapidly identifying design margins, performance limits, and potential failure modes in new product development cycles.

Benefits

• Accelerated Reliability Growth: Rapidly uncovers design and manufacturing flaws, allowing for quick iteration and significant improvement in product reliability.

• Reduced Time-to-Market: Speeds up the development cycle by identifying issues early, minimizing costly redesigns and retesting.

• Superior Product Durability: Ensures products are robust enough to withstand extreme real-world conditions, leading to fewer field failures and warranty claims.

• Comprehensive Stress Application: The combination of thermal cycling and vibration provides the most realistic and aggressive stress profile for revealing weaknesses.

Technically specifications

Shaker

Rated Sine/Random/Shock Force: 6,000 kgf / 6,000 kgf / 12,000 kgf

Armature Mass: 60 kg

Frequency Range: 5–3,000 Hz

Inserts Size (Standard): M10

Chamber

• Capacity: 512L

• Inner Chamber Dimensions: 800mm (W) x 800mm (D) x 800mm (H)

• Temperature Range: -40°C to +150°C

• Cooling Rate: +20°C to -40°C (Average 2°C/min)

• Humidity Range: 20%RH to 98%RH

• Overall Dimensions: 1,200mm (W) x 2,500mm (D) x 1,500mm (H) (excluding lifting table)

• Weight: 1,500 kg

• Max./Continuous Displacement p-p: 100mm / 90mm

• Load Attachment Points (Standard): 17

• Max. Velocity: 1.8 m/s

• Natural Frequency - Thrust Axis: <3Hz

• Max. Sine/Random Acceleration: 100g / 60g

• Max. Vertical Load Support: 500 kg

• Armature Diameter: 440 mm

• Stray field @152 mm above table: ≤1mT (10 gauss)

• Fundamental Resonance Frequency: 2,500Hz(nom.) ±5%

• Dimension (L x W x H): 1,270 mm x 980mm x 1,135mm

• Allowable Armature Overturning Moment: 500 Nm

• Weight (Uncrated): 2,500 kg

Ready to elevate your product testing with the most realistic and comprehensive environmental simulations? Contact our experts today to discuss your requirements for a Vibration System Combined Chamber for Thermal Cycling and Vibration Testing.