Complete SMT (Surface Mount Technology) automated production line
equipment
Equipment Composition and Functionality
Loading and Pre-processing Stage
PCB Loading Machine: Automatically loads PCBs from trays onto the
production line to initiate the manufacturing process.
0.5 Transfer Loader and Solder Paste Printer: The transfer loader
positions PCBs accurately, while the solder paste printer precisely
deposits paste onto PCB pads in preparation for subsequent
placement.
0.5 Waste Paper Collection Station: Gathers waste paper generated
during printing to maintain production line tidiness.
Placement and Soldering Process
SPI (Solder Paste Inspection): Checks printed solder paste
thickness and uniformity to ensure printing quality.
Placement Machine: Utilises a high-precision vision system to pick
resistors, capacitors, chips and other components, precisely
placing them onto
PCB pads to achieve automated component assembly.
Tray Loader, 1.0 Inspection and Handling Station, Reflow Oven: The
loader handles PCB tray loading, the inspection station assists in
verification, while the reflow oven melts and solidifies solder
paste through multi-zone heating, completing component-to-PCB
bonding.
Inspection and Discharge Process
1.5 Refrigerated Assembly Station, Flip Board Machine, Tray-Style
Discharge Machine: The refrigerated assembly station cools and sets
PCBs post-soldering. The flip board machine enables reverse-side
inspection, while the tray-style discharge machine automatically
unloads finished PCBs into trays, concluding the production flow.
Production Line Features
Fully Automated Process: From PCB loading, solder paste printing,
component placement, soldering to inspection and unloading, all
stages operate without manual intervention, significantly enhancing
production efficiency and product consistency.
End-to-End Quality Control: Utilising SPI, vision inspection and
other equipment, multi-dimensional quality checks are performed
during solder paste printing, component placement, and soldering
stages to ensure product quality.
High Compatibility and Flexibility: Accommodates PCBs and
components of varying dimensions and types, facilitating rapid
changeovers for multi-variety, small-batch production.
This production line serves electronic component placement
manufacturing across consumer electronics, automotive electronics,
and industrial control sectors. As core equipment for intelligent,
large-scale electronics manufacturing, it efficiently executes the
entire automated PCB assembly and soldering process.
