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45kw×5 Gantry Metal Shear Heavy Machinery Dismantling Scrap Metal Processing Equipment

    Buy cheap 45kw×5 Gantry Metal Shear Heavy Machinery Dismantling Scrap Metal Processing Equipment from wholesalers
     
    Buy cheap 45kw×5 Gantry Metal Shear Heavy Machinery Dismantling Scrap Metal Processing Equipment from wholesalers
    • Buy cheap 45kw×5 Gantry Metal Shear Heavy Machinery Dismantling Scrap Metal Processing Equipment from wholesalers
    • Buy cheap 45kw×5 Gantry Metal Shear Heavy Machinery Dismantling Scrap Metal Processing Equipment from wholesalers
    • Buy cheap 45kw×5 Gantry Metal Shear Heavy Machinery Dismantling Scrap Metal Processing Equipment from wholesalers
    • Buy cheap 45kw×5 Gantry Metal Shear Heavy Machinery Dismantling Scrap Metal Processing Equipment from wholesalers
    • Buy cheap 45kw×5 Gantry Metal Shear Heavy Machinery Dismantling Scrap Metal Processing Equipment from wholesalers

    45kw×5 Gantry Metal Shear Heavy Machinery Dismantling Scrap Metal Processing Equipment

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    Brand Name : WANSHIDA
    Model Number : Q43L-6300
    Certification : ISO9001, CE
    Price : Negotiable
    Payment Terms : Western Union,L/C,T/T
    Supply Ability : 30 sets/month
    Delivery Time : 25days
    • Product Details
    • Company Profile

    45kw×5 Gantry Metal Shear Heavy Machinery Dismantling Scrap Metal Processing Equipment

    Q43L-6300 Gantry Metal Shear Power 45kw×5 For Ship and Heavy Machinery Dismantling
    Product Overview

    The Q43L-6300 Heavy-Duty Gantry Shear is an industrial-grade cutting machine designed for large-scale, high-efficiency processing of heavy scrap metal. Its iconic "gantry" structure provides an enormous press box and exceptional structural stability, capable of handling and shearing large scrap steel components, end-of-life vehicle bodies, bales of plate, and various irregular heavy scrap. With a formidable shearing force of 1600 tons, this machine is the core asset for large scrap recycling yards, ELV (End-of-Life Vehicle) dismantling plants, shipbreaking yards, and metal processing enterprises seeking to achieve economies of scale and enhance profitability.

    Technical Specifications
    ModelShearing Force (ton)Blade Length (mm)Press box size (mm)Cutting Frequency (times/min)Power (kW)
    Q43L-630063018007000×1800×9003-445×5
    Key Features
    • Super-Strong Gantry Structure, Robust & Durable: The machine features an integral gantry frame welded from high-strength steel plates, precision-stress-relieved to ensure absolute rigidity under extreme shearing forces and long-term operational stability with strong impact resistance.
    • Immense Shearing Force, Wide Applicability: The 1600-ton nominal shearing force effortlessly cuts through thick, high-strength scrap materials, such as heavy steel beams, entire car bodies, and large metal structures, far exceeding the capabilities of standard alligator shears.
    • Oversized Press Box, High Operational Efficiency: The large press box design (approx. 7000mm L x 1800mm W x 900mm H) allows for the direct loading of large volumes or bulky scrap via forklift. The powerful top hold-down cylinder compacts the material before shearing, significantly increasing single-cycle efficiency and reducing idle time.
    • Powerful and Reliable Hydraulic System: Equipped with a high-flow hydraulic power unit and precision valves, driven by multiple high-power motors (e.g., 45kW x 2), delivering smooth and immense power. The intelligently controlled system maintains stable pressure for accurate and powerful shearing cycles.
    • Automated Control, Safe & Convenient: Utilizes a PLC (Programmable Logic Controller) with a large HMI (Human-Machine Interface) for multiple operational modes (manual, semi-auto, full-auto). Multiple safety interlock devices (e.g., safety light curtains, emergency stop buttons, oil temperature/pressure monitoring) are standard for maximum protection of personnel and equipment.
    Application Fields
    • Large-Scale Scrap Recycling Yards: Shearing heavy scrap steel and structural elements into furnace-ready charges for steelmaking.
    • ELV (End-of-Life Vehicle) Dismantling Plants: Rapidly shearing car bodies and frames for efficient dismantling.
    • Shipbreaking & Offshore Platform Decommissioning: Processing ship plates, large marine components, and other massive metal scrap.
    • Metal Processing & Foundry Industries: Pre-treating large scrap to provide qualified furnace feed for melting.
    • Solid Waste Treatment Centers: Reducing the volume of large metal items within mixed industrial waste.
    Frequently Asked Questions (FAQ)

    Q1: What is the main difference between a Gantry Shear and a standard Alligator Shear?

    A1: The primary differences lie in the structure, feeding method, and processing efficiency. The Gantry Shear has an open gantry frame with a huge press box, allowing direct feeding of large items by forklift. The material is compacted by a top hold-down cylinder before shearing, enabling large-volume processing per cycle and high efficiency. Alligator Shears have a smaller, crocodile-jaw-like opening, are better suited for small to medium-sized scrap, often require manual or auxiliary feeding, and have limited capacity per cycle.

    Q2: What are the installation requirements for this machine?

    A2: Due to its immense weight and size, a strong reinforced concrete foundation is mandatory. The foundation's depth and strength must be constructed according to our detailed drawings. A high-capacity three-phase industrial power supply and a reliable hydraulic oil cooling system (e.g., a cooling tower) are also required.

    Q3: What is the blade life, and is replacement complicated?

    A3: The blades are manufactured from special alloy steel and undergo deep heat treatment for extreme wear and impact resistance, ensuring a long service life. They are designed as removable units. When the cutting edge wears, replacement is facilitated using standard workshop lifting equipment, making maintenance relatively straightforward.

    Q4: Can the press box size be customized?

    A4: Yes. We can customize the length, width, and height of the press box based on the specific types and sizes of materials you most frequently process, aiming to maximize your production efficiency.

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