Thermal-Adaptive WD-40 Lubricant Valve for Regulating Fluid Temperature upon Dispensing.

Thermal-Adaptive WD-40 Lubricant Valve for Regulating Fluid Temperature upon Dispensing.

Product Description:
Introduce thermal control to your lubrication process with our Thermal-Adaptive Valve. This advanced valve contains a micro-encapsulated Phase Change Material (PCM) in its nozzle assembly. This PCM can be formulated to either absorb heat to slightly cool a lubricant being dispensed in a high-temperature environment, or to release stored heat to slightly warm a viscous lubricant in cold conditions. This subtle temperature regulation, occurring at the point of dispensing, can significantly improve the performance and flow characteristics of the lubricant or penetrant. Cooling can prevent a thin lubricant from becoming too runny on a hot engine, while warming can help a thick gel penetrate deeper into a cold, seized bearing. This valve provides a critical performance edge in applications where ambient temperature extremes compromise the ideal viscosity of the product.

Bullet Points:

• Integrated Phase Change Material (PCM) regulates lubricant temperature at the point of dispensing.

• Cooling function prevents thinning of lubricants in high-temperature environments.

• Warming function improves flow and penetration of thick lubricants in cold conditions.

• Enhances lubricant performance and protective coating integrity in temperature extremes.

• Passive system requires no power, activated solely by the temperature of the environment.

Specific Application Scenario: An arctic technician needs to lubricate a metal mechanism at -30°C. The valve's warming PCM slightly raises the lubricant's temperature as it passes through, preventing it from gumming up and allowing it to flow into the mechanism properly.

Factory Production Floor: Requires a specialized nano-encapsulation process for the PCM and precision injection molding to create the thermal chamber within the nozzle.

Packing and Transportation: Packaged with clear temperature range specifications (e.g., "Cold Climate" or "High Temp" variants). Shipped in insulated packaging if extreme climates are anticipated during transit.

FAQ:

1. Q: How big of a temperature change can the valve create?
   A: The change is subtle, typically in the range of 5-15°C, but this is often enough to bring the lubricant back into its optimal viscosity window for application.

2. Q: Does the PCM ever "wear out"?
   A: The phase change process is physically reversible and can undergo thousands of cycles. The PCM has a functional life that exceeds the contents of multiple canisters.

3. Q: Do I need to choose a "hot" or "cold" valve?
   A: Yes, the PCM is tuned for a specific temperature range. You would select the valve variant based on your primary working environment.

4. Q: Will it work with all lubricant formulas?
   A: Yes, it is a purely thermal interaction and does not chemically alter the lubricant. It is compatible with the entire WD-40 product line.

5. Q: Is there a noticeable delay in the effect?
   A: The effect is instantaneous as the lubricant passes through the thermally active chamber in the nozzle.

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.