Precision CNC-Finished A380 & ADC12 Aluminum Die Cast Parts |
Custom OEM/ODM Service
Product Attributes
| Attribute | Value |
|---|
| Materials | Aluminum ADC12, A380 (custom alloys available) |
| Casting Method | High-pressure (cold/hot chamber) die casting on 200–1,200 ton
presses |
| CNC Machining | Milling, turning, drilling and 3-axis/4-axis/5-axis finishing to
achieve tight tolerances |
| Tolerance | Standard ±0.05 mm; customizable down to ±0.01 mm based on geometry |
| Surface Treatments | Powder coating (60–120 μm), electrophoresis (12–25 μm), anodizing,
plating, polishing, shot blasting |
| Production Capacity | ~100 tons/month die casting; CNC finishing per project scale |
| MOQ & Lead Time | Prototype & small batch: 100 kg minimum; tooling 4–12 weeks;
samples in ~1 week; production 2–4 weeks |
Product Overview
We specialize in high-pressure die casting of aluminum alloys A380
and ADC12, followed by precision CNC machining and optional surface
treatments (powder coating, anodizing, polishing). With die-casting
machines from 200 to 1,200 tons and CNC mills/turns for finishing,
we deliver parts from prototypes through mass production under
strict quality control.
Technical Parameters
| Parameter | Specification |
|---|
| Materials | Aluminum ADC12, A380 (custom alloys available) |
| Casting Method | High-pressure (cold/hot chamber) die casting on 200-1,200 ton
presses |
| CNC Machining | Milling, turning, drilling and 3-axis/4-axis/5-axis finishing to
achieve tight tolerances |
| Tolerance | Standard ±0.05 mm; customizable down to ±0.01 mm based on geometry |
| Surface Treatments | Powder coating (60-120 μm), electrophoresis (12-25 μm), anodizing,
plating, polishing, shot blasting |
| Part Size & Weight | From 3 g up to 20 kg per piece; dimensions per customer drawing |
| Production Capacity | ~100 tons/month die casting; CNC finishing per project scale |
| MOQ & Lead Time | Prototype & small batch: 100 kg minimum; tooling 4-12 weeks;
samples in ~1 week; production 2-4 weeks |
| Quality Control | ISO 9001-certified processes; in-process inspection; CMM, hardness,
and coating thickness testing; 100% final QC inspection |
| Packaging & Shipping | Pallet/wooden crate packing with anti-static foam; air or sea
freight |
Key Selling Points
- Integrated Die Casting & CNC Finishing
One-stop service from mold design and casting through precision CNC
machining ensures seamless quality control and faster lead times. - Wide Alloy Selection
Standard ADC12 and A380 aluminum alloys offer excellent fluidity,
corrosion resistance, and mechanical strength; alternative alloys
available on request. - Custom Surface Options
Tailor surface appearance and function with powder coating,
electrophoretic painting, anodizing, or polishing to meet aesthetic
and performance needs. - Scalable Production
From 100 kg prototype runs to large-scale batches, our flexible
capacity adapts to varied order sizes without compromising
precision. - Strict Quality Assurance
IATF/ISO-compliant workflows with CMM verification, SPC monitoring,
and full traceability guarantee consistent part accuracy and
finish.
Future Trends in Die Casting & CNC Machining
- Hybrid Manufacturing: Combining additive metal 3D printing with die casting and CNC
finishing for complex, topology-optimized parts.
- Industry 4.0 Integration: Real-time machine monitoring and AI-driven process adjustments to
minimize defects and downtime.
- Sustainable Operations: Energy-efficient presses and closed-loop cooling systems to reduce
environmental footprint and operational costs.
- Advanced Composite Alloys: Development of aluminum-matrix composites and high-silicon alloys
for improved strength-to-weight performance.
Application Scenarios
- Automotive Components: Engine brackets, transmission housings, EV battery trays, and
heat-dissipation fins requiring high strength and dimensional
stability.
- Industrial Machinery: Pump casings, valve bodies, gearbox forums, and tooling fixtures
where robust die-cast cores are CNC-finished for precision fits.
- Consumer Electronics: Heat sinks, enclosures, and mounting frames demanding tight
thermal tolerances and premium surface finishes.
- Home Appliances: Structural frames, motor housings, and decorative trims benefiting
from light weight and tailored coatings.
- LED Lighting Housings: Aluminum fixtures with integrated heat dissipation channels and
tailored powder-coat colors.
Frequently Asked Questions
Q1: What is the minimum order quantity (MOQ)?
A1: Prototype and sample runs start at 100 kg total casting weight
(approx. 5-30 pcs depending on part size).
Q2: Which drawing formats are accepted?
A2: We support 2D: PDF, DWG/DXF; 3D: STEP, IGES, SolidWorks, CATIA
for accurate tooling and machining setup.
Q3: How is dimensional accuracy verified?
A3: In-process probing, statistical process control (SPC), and
final CMM inspection ensure tolerances within ±0.01-0.05 mm.
Q4: Can you expedite lead times for urgent orders?
A4: Yes--rush tooling and sample services can reduce prototype
turnaround to 3-5 days; full production in 1-2 weeks.
Q5: What packaging options are available?
A5: Standard export packaging with anti-static foam, cartons, and
wooden crates; custom packaging upon request to protect delicate
assemblies.
Partner with us for precision-engineered A380/ADC12 die-cast and
CNC-finished aluminum parts that meet the highest standards of
quality, performance, and delivery.
