Premium Wear Resistant Pipe Strong Heat Resistant Easy To Install
Long Lasting
Description
The Heavy Duty Wear Resistant Hose by Hongruntong Marine is
specifically engineered to handle extreme industrial and
construction conditions. Featuring a multi-layered reinforced
design, this hose delivers exceptional resistance to abrasion,
tearing, and pressure. Its smooth inner lining ensures efficient
fluid flow while minimizing wear from particulate matter. Designed
for flexibility and durability, it can be easily maneuvered around
tight spaces without compromising performance. Available in
diameters ranging from 50mm to 1500mm, this hose meets a wide
variety of operational needs, from heavy construction sites to
offshore marine operations. Its robust construction ensures
long-term reliability and reduces costly downtime.
( Case Study: A mining operation in South America frequently
experienced hose failures while transferring sand and slurry,
resulting in operational delays and high maintenance costs. After
adopting Hongruntong Marine’s Heavy-Duty Wear Resistant Hose, the
operation experienced a 70% reduction in hose replacements over the
first year. The reinforced outer layer successfully resisted
abrasion from coarse materials, while the chemical-resistant inner
lining protected against corrosive slurry components. Flexible
enough to navigate complex machinery setups, the hose improved
workflow efficiency and lowered maintenance expenditure. This case
demonstrates the hose’s ability to provide safe, reliable, and
durable performance in highly demanding environments. )
Specifications
| Construction |
| Wear Layer | NR/SBR, highly wear-resistant |
| Reinforcement Layer | High-tensile fabric cord |
| Outer Cover | NR/SBR/EPDM aging/abrasion/
tropical resistant |
| Specifications |
| Inner Diameter/ID(mm) | 50~1500 |
| Length(mm) | 1000~12000 |
| Working Pressure/WP(Bar) | 5~40 |
| Bursting Pressure/BP (Bar) | 15~120 |
| Temperature Rating | -30°C to +75°C |
| Flange Types | AS2129, ASME B16.5, ASME B16.47, AWWA C207, AS4087, BS EN 1092,
BS3293, JIS B2220, SANS 1123, DIN ISO 7005, custom |
| Safety Factor | 4:1 as standard |
| Inner Liner | NR, NBR |
| Reinforcement | Synthetic fabric and wire helix |
| Outer Cover | UV, ozone, and abrasion-resistant rubber |
| End Connections | Carbon steel (painted, galvanised, custom)
Stainless steel (SS304, SS316)
Exotic alloy |
Inner Diameter | Working Pressure | Burst Pressure | Length | Wall Thickness |
| mm | (Mpa) | (Mpa) | (m) | (mm) |
| 300 | 0.4-1.2 | 3.6 | 1-3 | 34-37 |
| 414 | 0.4-1.2 | 3.6 | 1-3 | 35-37 |
| 560 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
| 600 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
| 700 | 0.8-1.5 | 4.5 | 2-3 | 40-45 |
| 800 | 1.2-2.5 | 5.5 | 2-3 | 50-52 |
| 900 | 1.5-2.5 | 7.5 | 2-3 | 55-58 |
| 1000 | 2.0-2.5 | 7.5 | 3-5 | 75-78 |
Product Features
Ultimate Abrasion Resistance
Constructed with premium synthetic polymers and multi-layer
reinforcement, this hose resists wear caused by abrasive materials
such as sand, gravel, and cement. The advanced outer layer prevents
premature failure, ensuring extended service life. In industrial
and construction environments, where traditional hoses wear out
rapidly, this hose maintains its integrity under continuous
high-friction conditions, significantly reducing downtime and
maintenance costs. Its durability allows for long-term deployment
even in highly abrasive operations.
Tear and Puncture Proof
The hose incorporates reinforced layers designed to withstand
mechanical stress, accidental impact, and puncture from sharp
objects. This tear-resistant design ensures reliable operation in
harsh environments, preventing sudden failures that could halt
operations. The robust construction allows safe fluid transfer
under heavy loads and high pressure, giving operators confidence in
demanding applications, whether in mining, construction, or marine
environments.
Chemical and Temperature Resistance
Equipped with a chemical-resistant inner lining, this hose
tolerates acids, alkalis, oils, and other harsh chemicals commonly
encountered in industrial processes. Additionally, it withstands
wide temperature fluctuations without cracking or losing
flexibility. This resistance to chemical corrosion and temperature
extremes ensures consistent performance and longer hose life,
reducing the risk of leaks, spills, and operational hazards.
Flexible and Easy Installation
Despite its heavy-duty construction, the hose remains flexible,
lightweight, and easy to handle. It can be bent around tight
corners and fitted into complex piping layouts without kinking or
damaging the inner lining. This flexibility simplifies
installation, reduces labor costs, and ensures that even
large-diameter hoses can be deployed efficiently. The combination
of strength and maneuverability makes it suitable for dynamic
industrial, construction, and marine operations.
Applications
Mining and Construction
Ideal for transporting sand, gravel, cement, and slurry in harsh
mining and construction environments, significantly reducing wear
and tear compared to standard hoses.
Industrial Fluid and Chemical Transfer
Suitable for handling chemicals, oils, and industrial fluids under
high pressure, maintaining performance and safety in factories and
processing plants.
Marine and Offshore Operations
Resistant to saltwater, abrasion, and mechanical stress, making it
reliable for fluid transfer and pumping tasks on ships, docks, and
offshore platforms.
Why Choose Hongruntong Marine
Expertise in Heavy-Duty Hose Solutions
Hongruntong Marine has decades of experience designing hoses for
the most demanding industrial and marine applications. Our
engineers understand the unique challenges posed by abrasive
materials, high pressure, chemical exposure, and extreme weather
conditions. This knowledge enables us to deliver hoses that provide
long-term reliability, operational safety, and efficiency. Our
consulting approach ensures customers receive tailored solutions
that meet precise operational requirements.
Premium Material Selection
We select the highest quality synthetic polymers and reinforcement
materials to manufacture hoses capable of withstanding rigorous
industrial conditions. Each hose undergoes extensive testing for
abrasion resistance, pressure tolerance, and chemical stability.
This rigorous quality control ensures products consistently deliver
superior durability, reducing downtime and operational risks while
extending hose service life.
Customization for Specific Needs
Hongruntong Marine offers hoses in various diameters, lengths, and
reinforcement specifications to match the unique demands of
different industries. Whether a project requires hoses for
high-pressure slurry transfer, chemical handling, or marine
operations, we can provide a customized solution that optimizes
performance and safety. Our focus on customization allows clients
to address specific challenges effectively, reducing maintenance
costs and increasing productivity.
Comprehensive Support and Service
Beyond manufacturing, we provide end-to-end support including
technical guidance, installation assistance, and maintenance
recommendations. Our dedicated service team ensures hoses are used
effectively, troubleshoots potential issues, and helps clients
maximize operational efficiency. By partnering with Hongruntong
Marine, customers gain not only a high-quality product but also
reliable professional support throughout the product lifecycle.
FAQ
1. Q: What materials are used in this hose?
A: High-strength synthetic polymers with multi-layer reinforcement
designed for abrasion, tear, and chemical resistance.
2. Q: Can it handle heavy-duty slurry transfer?
A: Yes, the hose is engineered for high-pressure and abrasive slurry
transfer, maintaining performance and durability.
3. Q: Is it suitable for chemical environments?
A: Yes, the chemical-resistant inner lining protects against acids,
alkalis, and oils, preventing degradation.
4. Q: Are custom lengths and diameters available?
A: Yes, hoses can be customized from 50mm to 1500mm in diameter and
to project-specific lengths.
5. Q: Can it be used in marine applications?
A: Yes, it is designed to resist saltwater, UV exposure, and
mechanical stress typical of marine operations.
