0.001mm Texture Depth & High Gloss Texture Coatings for Molds

Core Specifications at a Glance

Core Advantages: Precision, Gloss, & Durability

1. Ultra-Fine 0.001mm Texture Depth: Subtlety with Precision

• Micron-Level Control: Texture depth is held to an exact 0.001mm with ±0.0002mm tolerance, ensuring consistent replication of fine patterns—from micro-brushed finishes to subtle anti-glare textures. This precision avoids over-texturing, which can obscure details or cause uneven material flow in thin-walled parts (e.g., smartphone glass covers or luxury watch dials).
• Functional Subtlety: The ultra-fine depth reduces friction between mold and material, preventing sticking during demolding (critical for high-gloss plastics like PMMA or PC). It also minimizes light scattering, preserving the clarity of transparent parts.
• Design Versatility: Compatible with diverse texture types, including linear, radial, or custom micro-patterns, all replicated with 99.9% fidelity to the original design.

2. High Gloss Coatings: Mirror-Like Shine & Aesthetic Appeal

• Superior Gloss Level: Achieves ≥95 GU (gloss units) at a 60° measurement angle—comparable to polished metal—creating a mirror-like surface that enhances the premium feel of end products. This is ideal for luxury packaging, automotive trim, and high-end electronics where aesthetics drive brand value.
• Light Reflection Control: The glossy coating ensures uniform light reflection across the mold surface, preventing "hot spots" or dull patches in molded parts. This consistency is critical for parts with visible surfaces (e.g., appliance panels or cosmetic cases).
• Easy Maintenance: The non-porous, smooth coating resists dirt, resin buildup, and chemical erosion (from release agents), reducing cleaning time by 50% and maintaining gloss over long production runs.

3. Durable Coatings for Long-Term Performance

• Wear Resistance: Ceramic-reinforced nickel/chrome alloys provide a hard, scratch-resistant surface (hardness ≥Hv 800), ensuring the 0.001mm texture and gloss remain intact through ≥1,000,000 molding cycles—ideal for high-volume production of consumer electronics or automotive parts.
• Thermal Stability: Withstands continuous operating temperatures up to 200°C, making it compatible with high-temperature plastics (e.g., PEEK, LCP) used in engineering and medical applications.
• Corrosion Protection: Resists salt spray (≥5,000 hours per ISO 9227) and chemical attack from aggressive resins or cleaning agents, extending mold lifespan and reducing replacement costs.

Application Scenarios by Industry

Customization & Technical Support

• Tailored Textures: Adapt 0.001mm texture patterns to your design—from linear micro-grooves to custom logos—with our laser engraving or electroforming processes.
• Material Compatibility: Optimized for all common mold steels (S136, H13, NAK80) and electroformed nickel, ensuring strong adhesion and uniform coating application.
• DFM Collaboration: Our engineers analyze your part design to optimize texture placement and gloss distribution, ensuring the coating enhances both aesthetics and manufacturability.

Quality & Service Commitment

• Precision Validation: Each coated mold undergoes 3D optical profiling (resolution 0.01μm) to verify texture depth and gloss uniformity, with full inspection reports provided.
• Rapid Turnaround: Coating application completed in 5–7 days for prototypes; 15-20 days for production molds, aligning with your project timelines.
• Certified Quality: Compliant with ISO 9001 standards, ensuring coatings meet global industry requirements for safety and performance.

Heya Precision: Factory Overview & Production Excellence

Factory Basics: Location & Scale

• Strategic Location: Based in Dongguan, China’s core precision manufacturing hub—enabling efficient access to raw material suppliers, logistics networks, and global shipping ports (Shenzhen/Hong Kong), ensuring timely delivery for international clients.
• Optimized Space: Over 1000㎡ of dedicated production area, divided into functional zones (precision machining, electroforming, plastic molding, surface treatment, and quality inspection) to streamline workflows and minimize cross-contamination risks.
• Compliant Environment: Adheres to industrial safety and environmental standards, with well-ventilated workspaces, anti-static flooring in precision zones, and organized storage for mold components—reflecting our commitment to orderly, professional production.

Production Capabilities: Equipment & Processes

• Precision Machining Zone: Hosts high-speed CNC engraving machines (for intricate mold details) and multi-axis CNC machining centers—capable of handling complex mold geometries with dimensional tolerance as tight as ±0.005mm, critical for electroformed mold cores.
• Surface Treatment Zone: Features in-house mold texturing (pattern etching) and brushing finish equipment—eliminating reliance on third-party vendors to reduce lead times. We also offer outsourced texturing/brushing services for external mold manufacturers, showcasing our flexible capabilities.
• Plastic Molding Zone: Includes injection molding machines tailored for small-to-medium volume plastic parts, compatible with diverse resins (PC, PMMA, ABS) commonly used in automotive, electronics, and consumer goods industries.

Team & Quality Control

• Skilled Workforce: A 30+ team of experienced professionals, including 5+ senior mold engineers (with 10+ years in precision machining), 12+ certified technicians, and dedicated quality inspectors—ensuring every stage (from raw material intake to final mold testing) meets Heya Precision’s standards.
• End-to-End Quality Checks: Embeds strict inspection checkpoints:
  • Raw material verification (mold steel, resins) with supplier certificates;
  • In-process testing (CMM measurements for machining accuracy, surface roughness tests for texturing);
  • Final validation (mold trial runs, dimensional sampling) before shipment.

Support for OEM/ODM

• Flexible Production Lines: Accommodate small-batch prototype orders (e.g., 1–10 mold cores) and medium-volume production (100–5,000 plastic parts) without compromising precision.
• Collaborative Workflow: Dedicates project managers to OEM/ODM clients, ensuring clear communication between your team and our factory—from design confirmation (DFM analysis) to production scheduling and post-delivery support.