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Custom Injection Mold Slides Inserts For Complex Plastic Part Undercuts

    Buy cheap Custom Injection Mold Slides Inserts For Complex Plastic Part Undercuts from wholesalers
     
    Buy cheap Custom Injection Mold Slides Inserts For Complex Plastic Part Undercuts from wholesalers
    • Buy cheap Custom Injection Mold Slides Inserts For Complex Plastic Part Undercuts from wholesalers
    • Buy cheap Custom Injection Mold Slides Inserts For Complex Plastic Part Undercuts from wholesalers
    • Buy cheap Custom Injection Mold Slides Inserts For Complex Plastic Part Undercuts from wholesalers
    • Buy cheap Custom Injection Mold Slides Inserts For Complex Plastic Part Undercuts from wholesalers

    Custom Injection Mold Slides Inserts For Complex Plastic Part Undercuts

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    Brand Name : HEYA
    Model Number : HY-604
    Certification : ISO9001
    Price : Negotiable
    Payment Terms : T/T,D/A,D/P,Western Union
    Supply Ability : 200 pcs/week
    Delivery Time : 15-20 work days
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    • Company Profile

    Custom Injection Mold Slides Inserts For Complex Plastic Part Undercuts

    Heya Precision: Client-Driven Custom Injection Mold Slides & Inserts – Designed From 2D/3D Client Drawings, Suitable For Complex Plastic Part Undercuts

    Engineered for injection molders tackling intricate plastic parts (automotive, electronics, medical devices), our client-driven custom slides & inserts are precision-built to match your 2D/3D drawings (CAD, STEP, IGES, DXF). Specialized in handling complex undercuts—from small hooks on electronic connectors to deep recesses in automotive interior trims—they ensure smooth demolding without damaging parts, even for geometries that standard molds can’t accommodate.

    Why Heya’s Client-Driven Slides & Inserts Stand Out

    Complex plastic parts with undercuts (e.g., snaps, threads, or recessed features) pose 3 critical challenges for manufacturers using off-the-shelf or poorly customized slides/inserts:


    • Mismatch with client drawings leads to undercut misalignment, causing part deformation or stuck molds during demolding;
    • Rigid, one-size-fits-all designs fail to handle unique undercut angles (30°–120°) or depths (5mm–50mm), limiting part design flexibility;
    • Low-precision slides create uneven contact with parts, resulting in surface scratches or incomplete undercut formation.


    Heya solves these by designing slides & inserts exclusively from your 2D/3D drawings—combining 18+ years of undercut molding expertise with adaptive engineering to handle even the most complex geometries.

    Core Customization Capabilities for Client-Drawn Slides & Inserts

    We tailor every slide and insert to your part’s unique undercut features, with flexibility to adapt to diverse complex designs:


    Customization DimensionKey OptionsHeya Advantage
    Client Drawing Support2D (DXF/PDF) & 3D (CAD/STEP/IGES) files; supports undercut angles (30°–120°) and depths (5mm–50mm)Free pre-production drawing analysis to optimize slide travel paths (e.g., minimizing interference with other mold components); 1:1 drawing accuracy guaranteed
    Material & DurabilityH13 steel (high-wear for 300,000+ cycles), S136 steel (corrosion-resistant for medical/cleanroom molds), NAK80 (pre-hardened for faster lead times)Material matched to your production volume—e.g., H13 steel reduces slide replacement by 70% vs. standard steel for high-volume runs
    Precision & Undercut Handling±0.003mm dimensional tolerance; Ra ≤0.008μm surface finish (prevents part scratches); custom slide mechanisms (angular, hydraulic, or rack-and-pinion)CNC machining with 5-axis mills ensures undercut alignment within 0.002mm—critical for tight-tolerance parts like electronic connector hooks
    Complex Geometry AdaptationsMulti-stage slides (for nested undercuts), collapsible inserts (for deep recesses), self-locking mechanisms (to prevent slide movement during injection)Solutions for “impossible” undercuts—e.g., a 90° angular slide for automotive trim with hidden snap features, reducing part assembly steps by 2

    Technical Specs: Built for Complex Undercut Molding

    Our slides & inserts are engineered to simplify demolding of complex parts while protecting quality, with specs that directly boost production efficiency:


    SpecificationHeya Standard for Custom Slides & InsertsImpact on Your Complex Part Production
    Dimensional Tolerance±0.003mm (slide travel, insert undercut dimensions)Perfect undercut replication—no gaps or overfills in critical features (e.g., medical device threads)
    Service Life≥300,000 cycles (H13 steel); ≥200,000 cycles (S136 steel)Sustains high-volume runs of complex parts (e.g., 200,000+ automotive clips) without slide wear
    Undercut Demolding Reliability99.9% success rate in testing (10,000+ cycles)Eliminates “stuck part” downtime—critical for 24/7 production lines
    Lead Time15–20 days (prototype); 25–30 days (mass-production)Faster than industry average (35+ days) to meet tight deadlines for complex part launches

    Quality & Compliance for Global Molders

    • Dual Certifications: ISO 9001 (general manufacturing) and IATF 16949 (automotive) to meet strict standards for industries like automotive and medical, where undercut precision is critical.
    • Material Traceability: Full documentation (steel certificates, heat-treatment records, dimensional reports) provided for every batch—essential for clients requiring supply chain transparency (e.g., medical device manufacturers).
    • Pre-Production Testing: We validate slides & inserts in a mock mold setup using your target resin (e.g., PC for electronic parts, PP for automotive clips) to test undercut demolding, wear resistance, and part quality before delivery.

    Who Benefits from Our Client-Drawn Slides & Inserts

    • Automotive Mold Manufacturers: For complex parts with hidden undercuts (e.g., dashboard trim clips, door handle recesses) where precise demolding ensures compliance with IATF 16949.
    • Electronic Component Molders: For small, intricate parts (e.g., connector housings with internal threads, sensor casings with snap features) requiring micron-level undercut accuracy.
    • Medical Device Producers: For corrosion-resistant molds (S136 steel) making parts with undercuts (e.g., syringe plungers, inhaler components) where surface quality and reliability are non-negotiable.

    Call to Action

    Need slides & inserts for your complex undercut parts? Upload your 2D/3D drawing—Heya’s engineers will provide a free DFM (Design for Manufacturability) report (including undercut demolding strategies) and detailed quote within 24 hours.


    Bonus: Download our [Custom Slides & Inserts Spec Sheet] for undercut design guidelines, material comparisons, and success case studies with complex parts.
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