Low Maintenance Roller Of Brick Making Machine For Customized Production Needs

Low Maintenance Roller Of Brick Making Machine For Customized Production Needs

Technical Parameters:

Product Description:

The Brick Making Machine Spare Parts are essential components for maintaining and optimizing the performance of your clay brick manufacturing equipment. Crafted from high-quality steel, these spare parts are designed to ensure durability and long-lasting functionality, making them a reliable choice for your brick plant.

In the production process of a brick factory, the roller (also called roller skin or crushing roller) is the core wear part and working component of the roller crusher. It is usually installed in pairs (double roller crusher) or singly (cooperating with a jaw plate), using the powerful compressive and shearing forces generated by counter-rotation to crush and grind raw materials (such as shale, coal gangue, clay, sludge, etc.) to the particle size required for brick making.

Core Functions:

1. Crushing: Performs intermediate and fine crushing of raw materials to achieve uniform particle size.

2. Grinding: Crushes and grinds the raw materials, increasing their surface area and improving plasticity.

3. Homogenization: Simultaneously mixes the raw materials during the crushing process, making their composition more uniform.

Main Types of Rollers (Classified by Surface Morphology):

Depending on the characteristics of the raw materials and process requirements, the surface of the roller sleeve is designed in various forms:

1. Smooth Roller:

Features: Smooth surface.

Advantages: Relatively gentle crushing action, less over-crushing, uniform particle size.

Application: Mainly used for fine grinding of materials of medium hardness or below, such as clay and fine grinding of wet slag.

2. Toothed/Grooved Roller:

Features: The surface is cast with regularly arranged teeth or grooves.

Advantages: High reduction ratio, strong splitting and shearing action, high crushing efficiency.

Application: Most common type. Suitable for crushing raw materials containing more stones, hard shale, and coal gangue. Tooth shape and pitch can be customized according to material characteristics.

3. Hardfaced Roller:

Features: A layer of high-hardness, high-wear-resistant alloy is overlayed onto the surface of a smooth roller or a worn roller using a hardfacing welding process.

Advantages: Excellent wear resistance, long service life, can be repaired online, low comprehensive cost.

Application: Suitable for extremely severe wear conditions, such as crushing high-hardness coal gangue, slag, etc.

Customization:

Product Customization Services:

Brand Name: Halstec

Place of Origin: China

Certification: CE,ISO

Minimum Order Quantity: 1 SET

Price: negotiation

Packaging Details: plywood case

Delivery Time: 30 days after advanced payment

Payment Terms: T/T, LC or negotiation

Supply Ability: 50 sets per month

Used For: Brick Plant

Color: Customized

Type: Spare Parts

Maintenance: Low Maintenance

Usage: For Brick Making Machine

Support and Services:

Our product technical support team is dedicated to assisting you with any issues or questions you may have regarding your Brick Making Machine Spare Parts. We offer a wide range of services to ensure that your machine operates efficiently and effectively, including troubleshooting, maintenance tips, and guidance on proper usage.

Summary:

As the "teeth" of the brick factory's crushing production line, the performance of the roller directly determines crushing efficiency, product quality, and production costs. Investing in high-quality rollers suited to the working conditions, combined with scientific maintenance, will bring you longer equipment uptime, more stable brick quality, and higher overall economic benefits.