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Customized Stainless Steel Optical Encoder Discs Via Metal Etching Machining

    Buy cheap Customized Stainless Steel Optical Encoder Discs Via Metal Etching Machining from wholesalers
     
    Buy cheap Customized Stainless Steel Optical Encoder Discs Via Metal Etching Machining from wholesalers
    • Buy cheap Customized Stainless Steel Optical Encoder Discs Via Metal Etching Machining from wholesalers
    • Buy cheap Customized Stainless Steel Optical Encoder Discs Via Metal Etching Machining from wholesalers
    • Buy cheap Customized Stainless Steel Optical Encoder Discs Via Metal Etching Machining from wholesalers
    • Buy cheap Customized Stainless Steel Optical Encoder Discs Via Metal Etching Machining from wholesalers

    Customized Stainless Steel Optical Encoder Discs Via Metal Etching Machining

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    Brand Name : Customized
    Model Number : Customized
    Certification : ISO9001 ISO14001
    Price : USD $0.5
    Payment Terms : T/T
    Supply Ability : 100000
    Delivery Time : 7 days
    • Product Details
    • Company Profile

    Customized Stainless Steel Optical Encoder Discs Via Metal Etching Machining

    Customized stainless steel encoder discs machining service


    Xinhaisen focus on customized metal parts machining service for more than 13 years. We can provide custom stainless steel encoder discs according to customer's design drawings. The material could be stainless steel, copper, titanium alloy, etc. The thickness could be 0.05-0.6MM.


    What is Encoder Disc?
    Encoder disc (or encoder code wheel) is a critical component in optical/magnetic encoders, featuring precision-etched patterns to convert mechanical motion into digital signals. Our etched code disks ensure ±0.01mm accuracy for industrial automation, robotics, and motion control systems.


    The Material, Thickness and Size We Can Produce

    MaterialThicknessSize
    STEEL AND STAINLESS STEELS0.01mm - 2.0mm700mm x 2000mm
    NICKEL AND NICKEL ALLOYS0.01mm - 2.0mm600mm x 1500mm
    COPPER AND COPPER ALLOYS0.01mm - 2.0mm600mm x 1500mm
    ALUMINIUM0.01mm - 1.5mm600mm x 1500mm
    TITANIUM AND TITANIUM ALLOYS0.01mm - 2.0mm700mm x 2000mm


    Encoder Discs Etching Process

    1. Material Prep: Clean and degrease metal sheets.
    2. Photoresist Coating: Apply UV-sensitive resist.
    3. Exposure: Transfer flow field design via photomask.
    4. Development: Remove unexposed resist to reveal etching areas.
    5. Etching: Immerse in etchant to dissolve unprotected metal.
    6. Strip & Clean: Remove residual resist and polish.
    7. QC Inspection: Validate dimensions, conductivity, and surface finish.


    Benefits of Chemical Etched Metal Encoder Discs
    • Burr-free edges
    • Stress-free components
    • High-precision (±0.001mm tolerances)
    • Cost-effective (No tooling cost)

    Encoder Discs FAQ Section

    Q: What kind of encoder discs can we fabricate?

    A: For functions, we can fabricate optical encoder code wheels, capacitive encoder code wheels, magnetic encoder code wheels, reflective encoder code wheels.

    For materials, we can fabricate metal encoder code wheels, glass encoder code wheels, plastic (film, PET) encoder code wheels.


    Q: What's the lead time for prototype encoder discs?
    A: 5-7 days for samples, 15 days for mass production.


    Q: Do you provide RoHS-compliant materials?
    A: Yes, all materials meet RoHS/REACH standards.


    How to customize the encoder discs from us.

    1.Please send us your design.

    We accept the following file formats:

    DWG, DXF, PDF, Step, Gerber, IGES, CorelDraw and Adobe Illustrator

    2.Samples making lead time:3-10days

    3.Express:By DHL,Fedex,TNT,around 3-7days


    Why Choose Xinhaisen?
    • 13 Years Specialized in Photochemical Etching
    • ISO 9001 Certified for Quality
    • IATF 16949 Certified for Automotive Quality
    • ISO 14001 Eco-Friendly Production
    • DFM Support & Engineering Consultation
    • 98% On-Time Delivery Rate
    • Prototype to Mass Production
    Quality Customized Stainless Steel Optical Encoder Discs Via Metal Etching Machining for sale
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