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High-quality Forged Discs In Alloy Steel For Gears, Flanges & Machinery

    Buy cheap High-quality Forged Discs In Alloy Steel For Gears, Flanges & Machinery from wholesalers
     
    Buy cheap High-quality Forged Discs In Alloy Steel For Gears, Flanges & Machinery from wholesalers
    • Buy cheap High-quality Forged Discs In Alloy Steel For Gears, Flanges & Machinery from wholesalers
    • Buy cheap High-quality Forged Discs In Alloy Steel For Gears, Flanges & Machinery from wholesalers
    • Buy cheap High-quality Forged Discs In Alloy Steel For Gears, Flanges & Machinery from wholesalers

    High-quality Forged Discs In Alloy Steel For Gears, Flanges & Machinery

    Ask Lasest Price
    Brand Name : Tiangong
    Model Number : TG-199
    Certification : ISO9001, ISO14001,ISO45001
    Price : USD500-USD1000/piece
    Payment Terms : T/T
    Supply Ability : 56000 Tons per year
    Delivery Time : 30days
    • Product Details
    • Company Profile

    High-quality Forged Discs In Alloy Steel For Gears, Flanges & Machinery

    High-quality forged discs in alloy steel for gears, flanges & machinery


    Our forged discs are produced from premium alloy steels such as 42CrMo, 18CrNiMo7-6, and 20CrMnMo, ensuring excellent strength, toughness, and wear resistance. With advanced open-die forging and strict UT inspection, each forged disc guarantees structural integrity and long service life.


    Product Features:

    High mechanical strength and impact resistance

    Heat treatment available: normalized, quenched and tempered

    Rough or precision machining upon request

    Strict ultrasonic testing (UT) for internal quality assurance


    Application Fields:

    Gear blanks and transmission components

    Flanges for pressure vessels and piping systems

    Heavy-duty machinery, cranes, and hydraulic equipment

    Wind power and mining industry components

    ItemDetails
    Product NameHigh-quality Forged Discs in Alloy Steel for Gears, Flanges & Machinery
    Material Grades- Alloy steels: 42CrMo, 42CrMo4, 18CrNiMo7-6, - Carbon steels: C45, C35 - Optimized for gear strength, flange pressure resistance, and wear durability
    Forging Equipment- Hydraulic Presses: 5T, 8T, 12T - Capable of open die forging and ring forging with directional grain flow
    Manufacturing ProcessBillet Inspection → Preheating → Open Die Forging / Ring Rolling → Heat Treatment → Rough Machining → Non-Destructive Testing → Precision Machining (if required) → Dimensional Inspection → Packaging
    Forging Ratio≥ 3.5 — Ensures high internal compactness and fatigue resistance under heavy cyclic loads
    Applications- Gear blanks for wind turbines and mining machinery - Flanges for pressure vessels, pipelines, and heavy-duty equipment - Bearing seats, crane wheels, and rotating discs in port and metallurgical industries
    Delivery Conditions- Delivered in heat-treated condition (normalized, quenched & tempered) - Options: Rough machined, semi-finished, or finished machining
    Testing & Inspection- Chemical Composition Analysis (Spectrometry) - Mechanical Testing: Tensile, Impact, Hardness - Non-Destructive Testing: Ultrasonic Testing (UT), Magnetic Particle Testing (MT) - 3D Dimensional Inspection for accuracy and machining allowance

    The production process of steel forgings includes:

    raw material inspection → material unloading → quality check → preheating → forging → heat treatment → dimensional inspection → rough machining → non-destructive testing → final inspection → packaging → shipment.


    Frequently Asked Questions (FAQs)

    What forging weight range can you produce?
    We manufacture forged components starting from 100 kg up to 7,000 kg, depending on customer requirements.

    Do you handle heat treatment and machining?
    Yes. Our facility is equipped for full in-house heat treatment, as well as both rough and precision machining.

    Which industries use your forgings?
    Our products are widely applied in wind power, construction machinery, port handling equipment, mining, and transmission systems.

    How long is your production lead time?
    Normally, lead time is about 30 days if raw material is in stock, or 40–45 days when special sourcing is required.

    Where are you located?
    We are based in Changzhou City, Jiangsu Province, close to Shanghai Port, which allows convenient and efficient shipping worldwide.


    Request a Quote

    Please share your technical drawings and specifications with us. Our engineering team will carefully evaluate your requirements and provide a tailored quotation and solution in a timely manner.

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