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High Precision Dual-Layer Purlin Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor

    Buy cheap High Precision Dual-Layer Purlin Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor from wholesalers
     
    Buy cheap High Precision Dual-Layer Purlin Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor from wholesalers
    • Buy cheap High Precision Dual-Layer Purlin Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor from wholesalers
    • Buy cheap High Precision Dual-Layer Purlin Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor from wholesalers

    High Precision Dual-Layer Purlin Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor

    Ask Lasest Price
    Brand Name : METALIGN
    Model Number : CZP
    Certification : CE,ISO,etc
    Price : USD1,000-700,000. Based on customization.
    Payment Terms : L/C,T/T
    Supply Ability : 30 sets per month
    Delivery Time : 30 days
    • Product Details
    • Company Profile

    High Precision Dual-Layer Purlin Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor

    1. Overview

    1.1 Production Line

    This roll forming production line targets metal building manufacturers, construction companies, and structural steel suppliers. It offers high efficiency, precision, and flexibility for producing multi-size C and Z purlins. The automated size change and dual-layer design improve productivity while minimizing downtime, serving demanding industrial and commercial roofing markets.


    1.2 Profile
    C and Z purlins produced by this line use galvanized or cold-rolled steel, thickness 1.5–3mm. Shapes include standard C and Z profiles with uniform flanges and web. Features high precision, smooth edges, and optional pre-punched holes. Applications include industrial roofing, steel frame buildings, warehouses, and agricultural structures, providing structural support and durability.
    Material: Galvanized Steel / PPGI / AluminumThickness:1.5-3.0mm
    Yield strength: 200 - 350 MpaTensil stress: 200 -350 Mpa


    1.3 Production Process

    Flow Chart:

    Decoiler → Guide → Pre Punch → Roll Forming Machine → Hydraulic Cut → Out Table

    Process:

    The line unrolls steel coils, aligns material via guides, pre-punches holes for fast assembly, then forms profiles in a cast-iron stand roll former with chain drive. Hydraulic cutters precisely cut purlins to length. Dual-layer roll forming allows multi-size production efficiently, delivering high-precision C and Z purlins for structural and roofing applications.


    1.4 Key Focus

    Dual-layer design enables simultaneous production of different C and Z purlin sizes.

    Cast-iron stand ensures high rigidity and long-term stability.

    Chain-driven roll former provides smooth, precise forming at high speed.

    Automatic size change reduces downtime, increases production efficiency.

    Integrated pre-punching allows easy assembly and customizable profiles.


    2. Technical Parameters

    2.1 Decoiler
    StructureDouble-support
    Working FormManual, motorized, or hydraulic
    Loading Capacity5T/7T/10T, customizable
    Coil Width1250mm, customizable
    Inner DiameterΦ450 – Φ550 mm
    Out Diameter1500 mm
    ModelDC-MU1


    2.2 Optional Upgrade: Decoiler
    Motorized DecoilerStand structure decoiler, motorized or hydraulicHydraulic decoiler with loading car


    2.3 Guiding Device With Pre-Cut Broaching Shear
    Guiding RollerAdujust the coil feeding width
    Pre-cut Broaching ShearCut the steel coil before roll forming
    Digital DisplaySee the feeding width directly


    2.4 Roll Forming Machine
    Working SpeedAround 20 m/min
    StructureWall panel type. Optional: Cast-iron stands or guide pillar
    Driving SystemChain system. Optional: Gearbox
    No. of Forming Stations18 stands
    Shaft Diameter70mm solid shaft
    Motor Power5.5 Kw
    Roller Material

    45# steel polished and chromed HRC58-62°

    Shaft MaterialHigh grade 45# steel polished(CNC lathe)
    Steel Coil MaterialPPGI or GI
    Steel Coil Thickness0.25-0.8mm


    2.5 Optional Upgrade: Cover
    Mounted On The Inside: No Cover RequiredSolid Cover For ChainMesh Safety Cover


    2.6 Cutter
    Common Power TypeHydraulic. Optional: motor type.
    Hydraulic Power

    4-5.5Kw, customizable

    Blade Material

    Cr12 Mov

    Hardness

    With quenched treatment HRC 58 – 62°


    2.7 Product Collection
    Solution 1

    Run-out table

    Solution 2Auto stacker
    Power Type

    Non-powered, mainly manual handling

    Power TypeMotorized, 3Kw
    DimensionLength 4m, customizableDimensionLength 4m-6m, customizable


    2.8 PLC Control Cabinet
    PLC BrandDelta, customizablePower Supply380v, 50HZ, 3Phase (It depends on customer requirement)
    Encoder BrandOmron, customizableLanguageChinese + English, Spanish, French, Russian, etc
    Touch ScreenMCGS, customizableOperation typeManual /auto two-type switch
    Hanging Arm TypeSaving SpaceStanding Typegreater component integration and flexible positioning

    Hanging-Arm Control Box

    Standing Control Box


    2.9 Hydraulic Power Unit (HPU)

    Motor Power

    5.5Kw
    Oil Required

    N32 or N46 hydraulic oil is available

    Design

    The hydraulic station has a fan cooling system

    Optional

    It can be installed on or inside the roll former to save space



    2.10 Analysis
    DecoilerUnrolls steel coils, smooth feeding, reduces material tension
    GuideAligns steel, ensures precise forming, prevents material deviation
    Pre PunchPrepares holes for assembly, improves efficiency, reduces post-processing
    Roll Forming MachineCast-iron stand ensures stability, chain drive enables high-speed forming
    Hydraulic CutAccurate length cutting, minimizes burrs, ensures profile consistency
    Out TableCollects finished purlins, reduces manual handling, supports automated workflow


    3. Production Line Components

    ComponentQuantity
    Hydraulic Decoiler1 set
    Punching Unit1 set
    Roll Former1 set
    Hydraulic Cutter1 set
    Out Table2 sets
    PLC Cabinet1 set
    Hydraulic Station1 set


    4. Customization Options

    This production line allows customization of profile width, height, and flange size for both C and Z purlins. Pre-punch hole positions, pitch, and quantity can be adapted. Roll former settings, hydraulic cutting length, and dual-layer configuration can be tailored to produce multi-size purlins in a single line for diverse roofing and structural applications.

    Quality High Precision Dual-Layer Purlin Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor for sale
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