The JL-RJ Gelatin Melting Tank, newly developed by Jangli, is a high-performance gelatin
processing equipment that integrates efficiency, stability, and
environmental friendliness. Designed for the pharmaceutical,
cosmetics, food, and biotechnology industries, it meets the
stringent requirements of modern production lines for gelatin
melting processes.
Technical Specifications
The following table provides detailed technical data for the JL-RJ
model. Specifications may vary depending on configuration.
Parameter | Specification |
Model | JLRJ-600 | JLRJ-800 | JLRJ-1000 |
Dimension | Φ1100x2120 mm | Φ1200x2220 mm | Φ1300x2340 mm |
Capacity | 150~600L | 200~800L | 300~800L |
Weight | 650 kg | 750 kg | 950 kg |
Power Consumption | 5.5 kw | 7.5 kw | 7.8 kw |
Vacuum Degree | 0.02-0.09 Mpa | 0.02-0.09 Mpa | 0.02-0.09 Mpa |
Heating Area | 4.0 m³ | 4.8 m³ | 5.2 m³ |
Mixing Speed | 0~35 rpm | 0~35 rpm | 0~35 rpm |
Temperature Range | 0~120℃ | 0~120℃ | 0~120℃ |
Product Overview
The JL-RJ Gelatin Melting Tank is a high-capacity, Integrated Gelatin Melting Tank with rapid melting and uniform heating capabilities. The tank
capacity can be customized according to client needs, ranging from
600L to 800L, making it suitable for various production scales and
helping customers achieve the optimal investment-to-production
ratio.
Constructed from high-quality stainless steel, the equipment
ensures excellent corrosion resistance, durability, and
reliability, while its design facilitates easy cleaning and
maintenance.
Core Features
1. Precise Temperature Control System
The intelligent temperature control technology helps maintain the
gelatin within the optimal temperature range throughout the melting
process, ensuring consistent quality and enhancing the uniformity
of the final product.
2. User-Friendly Operating Interface
Equipped with an intuitive PLC touchscreen control system, it
allows for easy adjustment of parameters such as temperature, time,
and mixing speed, enabling automated operation and reducing manual
intervention.
3. Comprehensive Safety Protection
Multiple safety mechanisms are built into the system, including
automatic shutdown, over-temperature protection, and fault alarms,
ensuring safe and reliable operation and preventing production
accidents.
4. Energy-Efficient and Eco-Friendly Design
By optimizing heating and mixing efficiency, the equipment
significantly reduces energy consumption and minimizes the carbon
footprint during production, aligning with green manufacturing
principles.
5. Broad Industry Applicability
Ideal for pharmaceuticals, nutraceuticals, cosmetics, and food
industries, particularly suited for GMP environments requiring high
purity and strict hygiene standards.
Optional Support for Split-Type One-Pot System
We offer a Split-Type Station-Based One-Pot Gelatin Melting System. This comprehensive Gelatin Melting Tank solution includes the
following components:
- Mixing and stirring system
- Vacuum and atmospheric operation capabilities
- Hydraulic lifting mechanism
- Electronic control with automatic temperature regulation
- Gelatin service tank for enclosed delivery of pre-ground gelatin
When integrated with the crushed gelatin service tank, the system
operates as a fully enclosed unit, minimizing the risk of external
contamination. This setup is ideally suited for high-purity gelatin
production and environments requiring strict allergen control.
Advantages of the Split-Type System:
Near-Full Automation: Except for manual weighing and feeding, all other steps—including
automatic heating, stirring, degassing, and discharging—can be
completed automatically via PLC panel settings.
High Compliance: Meets GMP standards, making it suitable for pharmaceuticals,
high-end cosmetics, and health products industries.
Flexibility and Versatility: Compatible with various types of gelatin and production
processes, supporting customized client requirements.
Why Choose the JL-RJ Gelatin Melting Tank?
Customized Services: Tailored capacity, configuration, and functionality to meet
diverse production needs.
High-Quality Manufacturing: Key components are made of high-performance stainless materials,
ensuring long-term stable operation.
Intelligence and Automation: Reduces operational complexity while improving production
efficiency and batch consistency.
Energy Efficiency: Helps lower energy consumption and achieve sustainable
production.
For more information about the JL-RJ Gelatin Melting Tank, Softgel Melting System, or our all-in-one Gelatin Melting Tank solutions, please contact our technical team.
We provide professional and tailored support for your gelatin pre-mixing and melting system needs.
