Automatic Double Side CNC Spot Welding Machine Welder Equipment For
Battery Pack
1. Support breakpoint start, support automatic start and manual
start mode conversion.
2. Simple programming, support any point programming and array
programming, can realize jump spot
welding, single point, double point mode fast switching, spot
welding path optimization, improve efficiency, local disk can store
99 groups of programming files, USB interface can import graphics.
3. The spot welding head takes the center point of two welding pins
as the circle center, and the angle is continuously adjustable,
which is suitable for spot welding of various special-shaped split
connection pieces.
4. The system is divided into operator, administrator, super user
and so on. It is convenient to use, manage and maintain butt
welding machine.
5. The inverter DC welding power supply has the advantages of
stable performance, fast welding speed, constant current working
mode and elimination of unstable factors of welding current for a
long time.
6. With welding current monitoring system, it can monitor welding
current in real time.
7. Spot welding power supply has the function of false welding
alarm, which can directly communicate with the motion controller.
It can record the false welding position and warn the replacement
of welding pin.
8. The welding efficiency is about 8 times that of manual welding,
high stability, labor saving and time cost saving.
Product Features
1.1 Power:3 phase AC 380V
1.2 Air pressure; 0.4-0.6Mpa
1.3 Applied range: Series and parallel combination of power battery
core 18650 / 26650, multi-parallel and multi-series combination,
electric tool battery, swing car battery, storage battery pack,
26650 battery pack, 32650 battery pack, electric bicycle battery,
etc.
1.4 Max stoke: example the 18650 battery core, max stoke: X-axis 35
pcs core* Y-axis 20 pcs core, if need a larger stroke, it needs to
be customized.
1.5 Suitable welding needle: Diameter 4 - 4 * 6 imported flat head
welding needle (bulge point welding), diameter 1.5*100mm(spot
welding)
1.6 Suitable nickel width: Forming nickel
1.7 Can be customized spot welding mold front in and back out
type(Suitable for automatic production line using)
1.8 Customizable automatic grinding needle function
1.9 Suitable nickel thickness: 0.1mm-0.3mm
1.10 Production efficiency: about 4000 PCS - 5000 PCS per hour
1.11 Welding machine: 5000A/8000A model, two sets
- Standard spot welder: 5000A/8000A, 2sets
- Quick speed spot welding(2-10ms)
- Low temperature welding spot
- Real time monitoring welding
- With welding completion signal,save welding time
- Can be set spot welding specification welding(Positive and negative
are welded using different currents)
- Can be set the same battery positive spot welding, and negative
does not spot welding
- The current is too small or abnormal during spot welding, the
machine automatically alarms and stops
1.12 Welding effect: good welding consistency, uniform solder
joints and beautiful
1.13 Three kinds of spot welding data input:
- Dot matrix input method
- Array input method
- Disk import method,store spot welding data to U disk,import
directly to the machine,(U disk CAD DXF data is imported into the
touch screen by a single-pass, then can be exported from the touch
screen in batches to the U disk, and then imported into other
machines for using)
1.14 Welding mold name:Chinese and English Input Skill
1.15 Control component: 7 - inch touch screen, 6-axis high speed
PLC programmer, 3-axis 750W servo motor, 2-axis 400W servo motor
drive electric welding head
1.16 Uses forming nickel strip to reduce waste
1.17 Equipment debugging is simple, easy to learn and easy to
understand, change the model quickly (0-199 group data can be
called)
1.18 Welding head power: Electrical servo
1.19 Finished battery fixture mold: 1 set insulation electric wood
fixture(2 pcs)
1.20 Warranty: one year limited warranty and lifetime support
1.21 The device comes with a fault alarm,clear the fault according
to the prompt
1.22 Dimension:L1100*W900*H1930MM
1.23 Weight:about 350KG
Product Advantages
1. Welding stroke can be customized
2. Suitable for various kinds of battery pack
3. High speed welding
4. 7-inch touch screen, more convenient operation, clearer display
5. Welding head has air-cooling or water-cooling function, which
can effectively reduce the influence of spot welding needle
temperature on welding quality.
6. Can store up to 99 groups of files, the file issimple to call,
does not require complicated line changing process
7. One-key calibration function for total shift ofsolder joints,
which can be calibrated for spot shift caused by changing the
solder pin or other reasons
8. Electric or pneumatic spot welding machine is optional
Product Specification
SPECIFICATIONS FOR MD-ASW AND MD-ADW |
| MD-ASW | MD-ADW |
Welding Head Number | 1 | 2 |
Travel | X: 400mm; Y: 400mm | Y: 500mm; Z: 350mm |
Welding Spped | 0.5s/spot, 2000-2500pcs/h | 0.5s/spot, 3500-4000pcs/h |
Welder Power Suppler | 5000A Inverter Spot Welder |
Max Motor Speed | 1000mm/s |
Max Battery Number | 450 pcs (18650) |
Operate System | Embedded system |
User Interface | Touch screen |
Drive Mode | Step motor and precision guide rail |
Power Supply | 220V/50Hz(machine); 3 phase, 380V/50Hz(Welder) |
Air Pressure | 0.3-0.6 MPa |
Machine Size | 900L*900W*1750Hmm | 1100L*900W*1930Hmm |
Machine Weight | 200kg | 350kg |
Product Application
MD-ADW can be used in electric tool battery, torsion car battery,
Energy Storage Battery Pack, Scooter Electric Vehicle Battery, etc.
Compared with manual spot welding, the efficiency and accuracy of
welding have been greatly improved.
Product Operation
1. Setting the parameters of welding on the touch screen. (The same
product only need to be set once)
2. Put the fixture with the battery pack on the quick clamping
position.
3. Press the start button, the machine automatically complete all
welding actions.
4. The welder sound to prompt operator replacement of new fixture
(battery pack).
Double side spot welder details
Cylindrical battery pack welding samples
