Sullair Pipeline Filter Element 39241195 - High Quality Screw Air
Compressor Parts
Product Introduction: Pipeline Filter Element
What is a Pipeline Filter Element?
A Pipeline Filter Element is the core consumable component of an
in-line filter housing, designed to remove contaminants from fluids
(liquids or gases) as they flow through a pipeline system. This
precision-engineered, porous barrier traps and retains unwanted
particles—such as dirt, rust, scale, sediment, and other solid
impurities—while allowing clean fluid to pass through, ensuring
protection and efficiency for downstream equipment and processes.
Key Functions & Purposes
The primary function of a pipeline filter element is to safeguard system integrity. Its specific purposes include:
- Contaminant Removal: Capturing and holding particulate matter to maintain fluid
cleanliness
- Equipment Protection: Shielding sensitive components (pumps, valves, nozzles) from wear,
clogging, and damage
- Process Quality Assurance: Ensuring product purity in industries like food & beverage,
pharmaceuticals, and chemicals
- System Efficiency Maintenance: Preventing pressure drops and flow restrictions caused by debris
accumulation
- Extended Fluid Life: Reducing the frequency of fluid changes by keeping oils, fuels,
and process liquids clean
How It Works (Operating Principle)
Pipeline filter elements operate primarily through depth filtration:
- Contaminated Inflow: Fluid enters the filter housing and is directed to the outside of
the filter element
- Filtration: The fluid is forced through the porous media of the element.
Contaminants are trapped throughout the entire depth of the media
via:
- Adsorption: Particles sticking to the media fibers
- Impaction: Larger particles directly colliding with fibers
- Inertial & Diffusion: Fine particles being caught through erratic movement
- Clean Outflow: Purified fluid exits from the inner core of the element and
continues through the pipeline
- Contaminant Retention: Debris accumulates on the outer surface and within the media
matrix, creating a pressure differential that signals the need for
replacement
Key Features & Benefits
| Feature | Benefit |
|---|
| High Dirt Holding Capacity | Long service life, reducing change-out frequency and maintenance
costs |
| Precise Filtration Ratings | Available in absolute and nominal micron ratings (1, 5, 10, 25, 100
micron) to meet specific system protection levels |
| Optimized Media | Materials (glass fiber, cellulose, synthetic, wire mesh) selected
for efficiency, compatibility, and durability |
| Robust Construction | Strong center tubes and end caps prevent collapse under high
pressure differentials |
| Bypass Valve Protection | Integral bypass valve allows uninterrupted flow if element becomes
completely plugged |
| Standardized Sizes | Designed to fit industry-standard filter housings (¾", 1", 2", 4"
OD, various lengths) |
Common Types of Pipeline Filter Elements
| Type | Media / Construction | Primary Application |
|---|
| String Wound | Cotton, polypropylene, or glass fiber yarn wound around a core | General purpose; cost-effective removal of sediment and particles
from water, oils, solvents |
| Pleated | Paper, cellulose, or synthetic media folded into pleats to maximize
surface area | High-efficiency filtration for hydraulic oil, fuel, chemicals, and
process liquids |
| Sintered Mesh/Wire | Multiple layers of stainless steel wire mesh sintered together | High-temperature and high-pressure applications; excellent chemical
resistance and cleanability |
| Resin Bonded | Fibers bonded with resin for a rigid, porous structure | Economic alternative for coarse filtration in industrial fluids |
| Activated Carbon | Impregnated with carbon to adsorb chlorine, taste, odor, and
organic compounds | Water purification, chemical processing, odor removal |
Technical Specifications
- Filtration Rating: Nominal (percentage of particles of a given size captured) and
Absolute (largest particle that can pass through)
- Beta Ratio (βx): Measure of efficiency (β₅ = 1000 means 99.9% of particles 5µm and
larger are captured)
- Dirt Holding Capacity: Grams of standard test contaminant held at a specific pressure
drop
- Collapse/Burst Pressure: Maximum pressure differential the element can withstand
- Media Material: Cellulose, Microglass, Synthetic (polypropylene, polyester),
Stainless Steel Mesh
- End Cap Material: Steel, plastic, or composite; compatible with various fluids
- Seals: Buna-N, Viton, EPDM, or Silicone O-rings
Industries & Applications
Pipeline filter elements are critical in virtually every sector:
- Water & Wastewater: Pre-filtration, pump protection, filter backwashing
- Oil & Gas: Fuel filtration, produced water treatment, pipeline scrubbers
- Chemical Processing: Filtering process fluids, catalysts, and additives
- Food & Beverage: Product clarification, ingredient filtration, CIP systems
- Pharmaceutical: Pre-filtration of process water and solvents
- Power Generation: Lube oil, seal oil, and turbine fuel filtration
- Manufacturing: Coolant filtration, spray nozzle protection
Why Choose Our Pipeline Filter Elements?
- Superior Filtration Performance: Engineered with advanced media for higher beta ratios and greater
dirt holding capacity
- Guaranteed Compatibility: Materials rigorously tested for full compatibility with various
fluids, temperatures, and operating conditions
- Reliable Performance: Designed to meet or exceed OEM specifications for optimal
equipment protection
- Complete Product Range: Comprehensive portfolio for every application, from
general-purpose to high-efficiency elements
- Technical Support: Expert assistance in selecting the correct filter element based on
your specific requirements
Ordering Information
To select the correct pipeline filter element, you will need:
- Housing Make/Model: The manufacturer and model of the filter housing
- Micron Rating Required: (e.g., 10 Micron Absolute)
- Application: (e.g., Hydraulic Oil Return Line, Process Water Intake, Fuel
Polishing)
- Fluid Type: (e.g., Water, Petroleum Oil, Chemical Solvent, Natural Gas)
- Operating Parameters: System pressure and temperature
Don't risk equipment failure. Ensure optimal performance by using high-quality pipeline filter
elements. Contact our filtration specialists today for
cross-reference and technical assistance.
