Electric Vehicle Vibration Shaker with Temperature Test Chamber for Heavy Battery Packs

Our Electric Vehicle Vibration Shaker with a Temperature Test Chamber is the ultimate solution for rigorous and reliable testing of heavy EV battery packs. This powerful, integrated system is engineered to subject large battery packs to the most realistic and punishing environments. By combining a high-force shaker with a wide-range climatic chamber, our system accurately simulates the synergistic stresses of road vibration and temperature extremes. It is an indispensable tool for guaranteeing the long-term durability, safety, and performance of your battery technology.

Key Features

• High-Power Vibration: Our electrodynamic shaker is engineered to handle the substantial weight of large and heavy EV battery packs, providing the force and frequency range necessary to meet stringent automotive standards like SAE J2380 and UN 38.3.

• Integrated Multi-Stress Testing: The system conducts simultaneous vibration and temperature testing in a single, seamless operation. This provides a far more realistic simulation of a vehicle's life, from demanding road conditions to diverse global climates.

• Wide-Range Temperature Control: The integrated chamber provides a broad spectrum of temperature capabilities (e.g., from −70∘C to +180∘C) and can be equipped with humidity control. This enables testing under the full range of climatic conditions an EV might face.

• Advanced Safety Protocols: Safety is paramount when testing high-voltage batteries. The chamber includes integrated safety protocols vital for battery testing, such as dedicated fire suppression ports, high-voltage isolation, over-current protection, and thermal monitoring.

• Advanced Integrated Control System: A powerful, intuitive controller seamlessly synchronizes the shaker with the climatic chamber. This allows for precise programming and execution of complex, multi-variable test sequences.

• Comprehensive Data Acquisition: The system continuously monitors and records all environmental parameters (temperature, humidity) and vibration data, providing detailed, auditable reports for analysis and compliance.

• Robust & Durable Construction: Built with industrial-grade components and a reinforced structure, the system is designed for longevity and reliability under continuous, demanding combined-stress operation.

Technically specifications

Shaker

Rated Sine/Random/Shock Force: 6,000 kgf / 6,000 kgf / 12,000 kgf

Armature Mass: 60 kg

Frequency Range: 5–3,000 Hz

Inserts Size (Standard): M10

Chamber

• Capacity: 512L

• Inner Chamber Dimensions: 800mm (W) x 800mm (D) x 800mm (H)

• Temperature Range: -40°C to +150°C

• Cooling Rate: +20°C to -40°C (Average 2°C/min)

• Humidity Range: 20%RH to 98%RH

• Overall Dimensions: 1,200mm (W) x 2,500mm (D) x 1,500mm (H) (excluding lifting table)

• Weight: 1,500 kg

• Max./Continuous Displacement p-p: 100mm / 90mm

• Load Attachment Points (Standard): 17

• Max. Velocity: 1.8 m/s

• Natural Frequency - Thrust Axis: <3Hz

• Max. Sine/Random Acceleration: 100g / 60g

• Max. Vertical Load Support: 500 kg

• Armature Diameter: 440 mm

• Stray field @152 mm above table: ≤1mT (10 gauss)

• Fundamental Resonance Frequency: 2,500Hz(nom.) ±5%

• Dimension (L x W x H): 1,270 mm x 980mm x 1,135mm

• Allowable Armature Overturning Moment: 500 Nm

• Weight (Uncrated): 2,500 kg

Applications

• EV Battery Pack Qualification: Comprehensive durability and safety testing for battery packs under combined road vibration, extreme temperatures, and thermal cycling.

• Energy Storage Systems (ESS): Reliability and safety validation for industrial-scale battery systems under combined operational and environmental stresses.

• Regulatory Compliance: Meeting stringent international and OEM-specific standards for EV component reliability and safety.

• Research & Development: Accelerating the development of new battery chemistries and pack designs by understanding their behavior in realistic, multi-stress environments.

• Failure Analysis: Replicating failure conditions in a controlled, safe environment to determine root causes.

Benefits

• Unrivaled Test Realism: Provides the most accurate and comprehensive assessment of battery pack performance by simulating synergistic stresses, revealing failure modes that single-factor tests would miss.

• Accelerated Product Validation: By performing multiple stresses simultaneously, you can significantly reduce your development cycle and get products to market faster.

• Enhanced Product Safety & Durability: Proactively identifies critical design flaws and weaknesses, preventing costly field failures and recalls.

• Superior Reliability: Ensures your battery packs are not only safe, but also robust and durable enough to last their entire service life.

Ready to ensure the ultimate safety and durability of your heavy battery packs? Contact our experts today to discuss your requirements for an Electric Vehicle Vibration Shaker with a Temperature Test Chamber.