6000kgf Vibration Test Machine with 512L Environmental Chamber

R&D Vibration Test Machine with Environmental Chamber for Battery Safety

Our R&D Vibration Test Machine with a Combined Environmental Chamber is the ultimate solution for accelerating battery safety research. This powerful, integrated system allows engineers to subject battery packs and modules to the most realistic and punishing conditions. By accurately simulating the synergistic stresses of real-world road vibration and extreme temperatures in a controlled lab environment, our system is an indispensable tool for uncovering critical safety flaws, validating new designs, and guaranteeing the long-term reliability of your battery technology.

Key Features

• Advanced Multi-Stress Testing: This system conducts simultaneous vibration, temperature, and humidity testing in a single, seamless operation. This is far more effective at revealing safety-critical failure modes than single-factor tests, such as thermal runaway triggered by a combination of high heat and physical stress.

• Customizable Vibration Profiles: The machine's advanced control software allows R&D teams to create fully customizable vibration profiles. You can replicate specific real-world road data or create unique test sequences to push prototypes to their absolute limits, all for the purpose of identifying weaknesses.

• Wide-Range Climatic Chamber: The integrated chamber provides a broad spectrum of temperature capabilities (e.g., from -70°C to +180°C) and precise humidity control (e.g., 20% RH to 98% RH). This is crucial for evaluating battery performance and safety across diverse global climates.

• Integrated Safety Protocols: Safety is paramount in battery research. The chamber includes integrated safety features vital for testing high-voltage batteries, such as dedicated fire suppression ports, high-voltage isolation, over-current protection, and thermal monitoring.

• Comprehensive Data Acquisition: The system continuously monitors and records all environmental parameters (temperature, humidity), vibration data, and battery data (voltage, current, etc.). This provides a wealth of synchronized data for in-depth analysis and research reporting.

• Robust & Flexible Design: Built with industrial-grade components and a reinforced structure, the system is designed for longevity and reliability. Its flexible design allows for a wide range of prototypes and test articles.

Technically specifications

Shaker

Rated Sine/Random/Shock Force: 6,000 kgf / 6,000 kgf / 12,000 kgf

Armature Mass: 60 kg

Frequency Range: 5–3,000 Hz

Inserts Size (Standard): M10

Chamber

• Capacity: 512L

• Inner Chamber Dimensions: 800mm (W) x 800mm (D) x 800mm (H)

• Temperature Range: -40°C to +150°C

• Cooling Rate: +20°C to -40°C (Average 2°C/min)

• Humidity Range: 20%RH to 98%RH

• Overall Dimensions: 1,200mm (W) x 2,500mm (D) x 1,500mm (H) (excluding lifting table)

• Weight: 1,500 kg

• Max./Continuous Displacement p-p: 100mm / 90mm

• Load Attachment Points (Standard): 17

• Max. Velocity: 1.8 m/s

• Natural Frequency - Thrust Axis: <3Hz

• Max. Sine/Random Acceleration: 100g / 60g

• Max. Vertical Load Support: 500 kg

• Armature Diameter: 440 mm

• Stray field @152 mm above table: ≤1mT (10 gauss)

• Fundamental Resonance Frequency: 2,500Hz(nom.) ±5%

• Dimension (L x W x H): 1,270 mm x 980mm x 1,135mm

• Allowable Armature Overturning Moment: 500 Nm

• Weight (Uncrated): 2,500 kg

Applications

• Battery Safety Research: Uncovering the root causes of safety-critical failures, such as internal shorts, thermal runaway, and structural breaches.

• Prototype Validation: Accelerating the development and validation of new battery chemistries and pack designs by subjecting them to a worst-case scenario.

• Failure Analysis: Replicating field failures in a controlled lab environment to determine root causes and implement design improvements.

• Regulatory Compliance: Providing the necessary test data to meet stringent international and OEM-specific standards for battery reliability and safety.

Benefits

• Accelerated R&D: Dramatically reduces the time required to validate new battery designs, speeding up your research cycle and time-to-market.

• Enhanced Product Safety: Proactively identifies critical design flaws and weaknesses, preventing costly field failures and recalls.

• Unrivaled Test Realism: Provides the most accurate and comprehensive assessment of battery safety by simulating the full complexity of real-world conditions.

• Superior Data Insights: Generates rich, synchronized data that helps researchers pinpoint critical issues and drive innovation.

Ready to push the boundaries of battery safety research with a system that is as versatile as it is powerful? Contact our experts today to discuss your requirements for an R&D Vibration Test Machine with an Environmental Chamber.