Integrated, segmented fully automatic feed pellet production line, turnkey project, poultry farming

When designing the equipment configuration for a feed production line, a reasonable combination should be made based on production scale, product type, and quality requirements.

High quality and equipment compatibility and scalability are key considerations. Multifunctional and modular equipment should be selected to facilitate future expansion and upgrades. For example, a pelletizer with adjustable parameters can produce pellets of varying specifications while adjusting production capacity based on market demand.

Second, the level of automation. Automated equipment, such as automatic batching systems and intelligent control systems, can significantly reduce human error and improve production efficiency. Sensors and PLC (programmable logic controller) control systems can be used to monitor and adjust the entire process.

Third, consider the equipment's energy consumption and maintenance costs. Choosing equipment with low energy consumption and easy maintenance will help reduce operating costs. Equipment should be made of durable materials and designed to facilitate daily maintenance and cleaning.

Fourth, the layout of the production line should be rational. The equipment layout should align with the process flow, minimize material handling distances, and ensure a continuous and efficient production process.

Raw Material Pretreatment
First, sawdust, as a biomass raw material, requires screening. This is because sawdust can come from a variety of sources and may contain large sawdust, wood chunks, or other impurities. Screening removes these impurities, ensuring a uniform particle size and facilitating subsequent processing.

Screened sawdust typically requires drying. Excessive moisture content can affect pellet quality; an appropriate moisture content is typically around 10%-20%. Drying can be done naturally in the sun or using specialized drying equipment, such as a rotary dryer. Dried sawdust is easier to compress and mold.

Feeding Process
Pretreated sawdust is conveyed to the feed port of the biomass pellet machine. The pellet machine typically has a feed mechanism that controls the sawdust feed rate. This feed rate is adjusted based on the pellet machine's production capacity and process requirements to ensure stable and uniform feed. For example, some advanced pellet machines use a screw feeder, which precisely controls the sawdust feed rate, ensuring a continuous and steady flow of sawdust into the pressing chamber.

Pressing Process

Pressure Application: The pressing chamber of a biomass pellet machine consists of two key components: the press roller and the ring die. Once the sawdust enters the pressing chamber, the press roller rotates under the power of a power unit, squeezing the sawdust into the ring die's holes. The ring die has numerous evenly distributed small holes, and the size and shape of these holes determine the size and shape of the final biomass pellets. For example, common pellet diameters range from 6 to 10 mm. Specific sizes can be achieved by replacing ring dies of different specifications.

Frictional Heating and Bonding: As the press rollers apply pressure to the sawdust and force it through the ring die, intense friction is generated between the sawdust particles. This friction raises the temperature of the sawdust, typically reaching around 80-100°C. Under the high temperature and high pressure, the lignin in the sawdust softens and acts as a binder, bonding the particles together, thus forming biomass pellets with a defined shape and strength.

Forming and Discharging
When the sawdust is pressed through the ring die's holes by the press rollers, biomass pellets are formed. These pellets are cut off by the cutting device on the outside of the ring die to form pellets of equal length and then discharged through the pellet machine's outlet.

Service and Support
1. We can build all kinds of fully automatic feed production lines.
2. Customize turnkey production lines according to your needs.
3. We have experienced technical experts to provide you with first-class technology and equipment.
4. We have perfect after-sales service and provide professional and systematic training to maximize the needs of the project.

Certificate of Honor

Mikim machinery has built a good and high reputation on building the most cost-effective machinery equipment in China. mikim is recognized globally as an expert in providing industry leading process design, engineering and manufacturing to a variety of industry machines. Whatever you require, our mikim's professional team can design and manufacture your machines for your application.

Our Main Products: Animal Feed Pellet Machine, Chaff Cutter Machine, Grass Chopper Machine for Animals Feed, Silage Baler & Wrapper Machine, Mixer Machine for Animals Feed, Animals Feed Grinder Machine, Rice Mill, Paddy/Wheat Harvester, and etc...
Our Goal: Providing our clients the best solution, quality, price, and after-sales service.

we has also been rated as "Contract-honoring and Promise-keeping Enterprise" and "Advanced Production Safety Enterprise" in Henan Province. After years of hard work and innovation, all kinds of "mikim" brand equipment have been exported to more than 130 countries and regions such as the United States, Russia, Canada, Peru, Australia, Britain, Malaysia, Indonesia, Nigeria, etc., enjoying high reputation in the same industries.

we has strong technical strength and management practices. We not only has a leadership team composed of enterprise management experts, mechanical professional designers and engineers, but also has a large number of employees and foreign trade service teams with many years of experience in the mechanical industry. From the customer′s point of view, we can develop and customize equipment that meets the characteristics of local users. Continuously improving service levels, listening to users′ opinions, and continue to providing upgraded products and solutions according to market demand is our eternal mission.

Strength is the guarantee of credibility, and integrity is the foundation of development. We not only have first-class quality, perfect service, but also have global advanced production equipment and technology. We sincerely invite new and old customers at home and abroad to come to the company as guests, and look forward to cooperating with you for win-win.