Custom-sized grid-type permanent magnetic separators are suitable for the food and pharmaceutical industries and have strong adsorption capacity
In the food and pharmaceutical industries, the purity of raw materials is directly related to product safety and quality. This custom-size grid-type permanent magnetic iron remover is specially designed for the unique needs of the food and pharmaceutical sectors. With customizable dimensions and strong adsorption capacity, it precisely removes iron impurities from raw materials, building a solid safety barrier for the production process.
Core Highlights
- Strong Adaptability with Custom Sizes: It can be customized in grid size and shape according to the actual conditions of food and pharmaceutical production lines, such as pipeline diameter and equipment space. The width can be flexibly adjusted from 300mm to 1000mm, and the length from 500mm to 2000mm, perfectly integrating into existing production processes without affecting material conveying efficiency.
- Food and Pharmaceutical Safety Standards: Parts in contact with materials are made of 316L stainless steel, with mirror-polished surfaces to eliminate hygiene dead corners. It complies with FDA and GMP standards, and can directly contact food raw materials (such as flour, powdered sugar) and pharmaceutical intermediates, avoiding secondary pollution.
- Strong Adsorption for Efficient Iron Removal: Equipped with high-purity neodymium-iron-boron magnets, the surface magnetic field strength of a single magnetic rod reaches 12,000-15,000 Gauss. It can adsorb iron impurities with a particle size ≥ 0.02mm, achieving an iron removal efficiency of over 99.8%, ensuring that the iron content in raw materials meets industry safety standards.
Usage Improvement Case
A large infant milk powder manufacturer previously used ordinary iron removers. Due to mismatched equipment size with the production line, raw materials stagnated during conveying, and iron impurities were not completely removed. Multiple inspections found that the iron content was close to the limit. After replacing with this custom-size grid-type permanent magnetic iron remover, a device with a grid width of 220mm was customized according to its pipeline diameter (DN200), ensuring smooth material conveying without stagnation. Meanwhile, the strong adsorption capacity reduced the iron content in raw materials from 8ppm to 1.2ppm, raising the product qualification rate to 100% and successfully passing strict quality audits.
Technical Parameters Table
Frequently Asked Questions
Q1: How long is the customization cycle?
A1: Regular size customization is completed within 7 working days, and special complex sizes take 10-15 working days. Expedited processing is available to meet urgent production needs.
Q2: Can it handle food raw materials containing oil?
A2: Yes. 316L stainless steel is resistant to oil corrosion, and the smooth grid surface makes it easy to remove oil residues during cleaning, without affecting subsequent iron removal effects.
Q3: Will manual cleaning contaminate raw materials?
A3: No. During cleaning, upstream and downstream valves can be closed. The pull-out magnetic rod design completely isolates the cleaning process from the material flow channel, avoiding cross-contamination.
Q4: Will the magnetic field strength affect heat-sensitive pharmaceutical raw materials?
A4: No. The equipment's magnetic field only acts on ferromagnetic substances and has no impact on the composition or activity of heat-sensitive pharmaceutical raw materials, making it safe to use.
Q5: Is regular calibration required after installation?
A5: Frequent calibration is not needed. The magnets have strong stability, with magnetic field attenuation not exceeding 3% within one year under normal use. It is recommended to have the manufacturer conduct a magnetic field strength test once a year.
