20kN Automotive Vibration Test System with 500x500mm Table

Automotive Parts Vibration Testing System with High-Payload Vibration Table

Our Automotive Parts Vibration Testing System is a robust and powerful solution designed for the rigorous durability and reliability testing of vehicle components. Featuring a High-Payload Vibration Table, this system is engineered to accommodate large and heavy automotive parts, from battery packs to engine sub-assemblies. By accurately simulating the complex, multi-directional vibrations and shocks encountered on the road, our equipment is an indispensable tool for guaranteeing product integrity, accelerating development cycles, and ensuring your components can withstand the most demanding real-world conditions.

Key Features

• High-Payload Vibration Table: Designed to support the significant weight of large automotive assemblies, allowing for the rigorous testing of EV battery packs, powertrains, dashboards, and more with a high degree of accuracy.

• Precision Electrodynamic Shaker: Provides accurate, repeatable, and controlled generation of complex vibration profiles (sine, random, shock, etc.), with the force and frequency range necessary to meet stringent automotive standards like SAE J2380 and GMW 3172.

• Realistic Road Simulation: The system's advanced control software can generate high-fidelity vibration profiles that accurately replicate real-world road data, including everything from smooth highways to rough off-road terrain.

• Comprehensive Data Acquisition: Continuously monitors and records all vibration data (acceleration, displacement, force, etc.), providing detailed insights and auditable data for analysis and compliance reports.

• Robust & Durable Construction: Built with industrial-grade components and a reinforced armature designed for continuous operation and long-term reliability in demanding automotive test environments.

• Customizable Fixturing: Our engineering team designs and manufactures application-specific fixtures to securely mount diverse automotive components, optimizing stress transmission and ensuring test integrity.

Shaker Specifications

• Rated Sine/Random/Shock Force: 2,000 kgf / 2,000 kgf / 4,000 kgf

• Armature Mass: 30 kg

• Frequency Range: 5-2,800 Hz

• Inserts Size (Standard): M10

• Max./Continuous Displacement p-p: 100mm / 90mm

• Load Attachment Points (Standard): 25

• Max. Velocity: 1.8 m/s

• Natural Frequency - Thrust Axis: <3Hz

• Max. Sine/Random Acceleration: 65g / 60g

• Max. Vertical Load Support: 400 kg

• Armature Diameter: 340 mm

• Stray field @152 mm above table: ≤1mT (10 gauss)

• Fundamental Resonance Frequency: 2,400Hz(nom) ±5%

• Dimension (L x W x H): 1,160 mm x 880mm x 1,050mm

• Allowable Armature Overturning Moment: 500 Nm

• Weight (Uncrated): 1,700 kg

Applications

• EV Battery Pack & Module Qualification: Comprehensive durability and safety testing for electric vehicle batteries under road vibration and shock.

• Engine & Powertrain Components: Evaluating the performance and longevity of engine blocks, transmissions, and exhaust systems.

• Electronic Control Units (ECUs) & Sensors: Validating the reliability of infotainment systems, ADAS modules, and other vital vehicle electronics against harsh dynamic stresses.

• Chassis & Suspension Parts: Testing suspension arms, braking components, and steering systems for resilience in varied road conditions.

• Regulatory Compliance & OEM Validation: Meeting stringent international and OEM-specific standards for automotive component reliability and safety.

• Research & Development: Accelerating the development of new automotive technologies by understanding their behavior in realistic road environments.

Benefits

• Accelerated Development & Time-to-Market: By quickly and accurately simulating years of road vibration, you can significantly reduce your development cycle and get products to market faster.

• Superior Product Reliability: Ensures that your components are robust enough to withstand the most demanding conditions, leading to fewer field failures and warranty claims.

• Unrivaled Test Realism: Provides a highly accurate and comprehensive assessment of product performance by simulating realistic road vibrations.

• Cost-Effective Design Improvement: Identifies defects early in the design process, minimizing the expenses associated with late-stage changes or product recalls.

Ready to ensure the ultimate safety and reliability of your automotive parts? Contact our experts today to discuss your requirements for an Automotive Parts Vibration Testing System with a High-Payload Vibration Table.