Automotive Wire High Speed Extrusion Production Line 1500m/min
Maintenance of cable extrusion production line:
Regular Cleaning: Clean the extruder regularly to prevent buildup
of debris, dust, or melted material. Use appropriate cleaning tools
and solvents recommended by the manufacturer.
Inspect Wear Parts: Check wear parts such as screws, barrels,
nozzles, and dies for signs of wear and tear. Replace them if
necessary to maintain quality and consistency in cable production.
Lubrication: Lubricate moving parts according to the manufacturer's
recommendations. This prevents friction and reduces the risk of
breakdowns.
Temperature Calibration: Regularly calibrate temperature settings
to ensure accurate melting and extrusion of the cable material.
This helps in maintaining product quality and consistency.
Check Electrical Components: Inspect electrical components such as
heaters, sensors, and controls for any signs of damage or
malfunction. Replace or repair as needed to prevent electrical
issues.
Safety Checks: Ensure all safety features are functional, including
emergency stop buttons, safety guards, and interlocks. Safety
should always be a top priority in operating machinery.
Training: Train operators on proper usage and maintenance
procedures. Well-trained personnel are essential for efficient
operation and early detection of potential issues.
Record Keeping: Maintain a maintenance log to track all maintenance
activities, including inspections, repairs, and replacements. This
helps in identifying patterns and planning future maintenance
schedules.
Consult Manufacturer Guidelines: Follow the manufacturer's
maintenance guidelines and recommendations specific to your cable
extruder model. They may provide detailed instructions for optimal
performance and longevity.
Emergency Preparedness: Have contingency plans in place for
unexpected breakdowns or emergencies. This may include having spare
parts on hand or access to technical support from the manufacturer.
The automated production line is specially used for the
manufacturing of wires and cables, which can realize the continuous
insulation coating of metal conductors (copper/aluminum). The
winding and packaging can be matched with KPS cone-shaped reel
fully automatic wire taking-up machine, double-head coiling
machine, double-reel semi-automatic wire taking-up machine, etc.
Application
The production line is suitable for single-color, single-color
strip, double-color strip, and full-cover extrusion of
thermoplastic insulation materials such as PVC, PP, PE, XLPE, and
low-smoke halogen-free, meeting the German, Japanese, Korean,
Italian and other series of automotive wire insulation extrusion.
Suitable conductor:0.22mm²--6mm²;
Finished outer diameter: φ1.2mm-φ5mm;
Line speed: KPS take-up Max1500m/min;
Double-head coiling machine: Max1000m/min;
Double-reel semi-automatic take-up: Max1000m/min;
Specification
| Screw specification (mm) | Φ50 | Φ70 | Φ80 | Φ90 | Φ100 | Φ120 | Φ150 |
| Maximum screw speed (rpm) | 120 | 120 | 110 | 90 | 80 | 70 | 60 |
| PVC glue output (kg/h) | 100 | 180 | 280 | 360 | 430 | 500 | 800 |
| PE glue output (kg/h) | 50 | 90 | 140 | 180 | 200 | 280 | 400 |
| PP glue output (kg/h) | 40 | 90 | 110 | 140 | - | - | - |
| Aspect ratio (L/D) | (24-26):1 |
| Drive power (kWAC) | 22 | 45 | 55 | 75 | 90 | 132 | 160 |
| Barrel temperature control area | 4 | 4 | 5 | 5 | 6 | 7 | 8 |
| Screw specification (mm) | φ35 | φ40 | φ50 | φ65 |
| Mechanical type | Reclining/horizontal | Reclining/horizontal | horizontal | horizontal |
| Maximum screw speed (rpm) | 60/120 | 60/120 | 120 | 110 |
| PVC glue output (kg/h) | 20/30 | 20/35 | 100 | 160 |
| PE glue output (kg/h) | 10/25 | 14/30 | 50 | 75 |
| PP glue output (kg/h) | 14/25 | 16/30 | 40 | 80 |
| Drive power (kW AC) | 5.5/11 | 5.5/15 | 22 | 45 |
| Barrel temperature control area | 3 | 3 | 4 | 4 |
