Photovoltaic Wire String Extrusion One-Step Extrusion Production Line 200m/min

Photovoltaic Wire String Extrusion One-Step Extrusion Production Line 200m/min

PV Cable is a special connection cable in solar power generation system, used for series connection between components and power transmission from components to inverter. Its core value lies in:
Weather resistance: long-term exposure to ultraviolet (UV), high temperature (-40℃-120℃), humidity and chemical corrosion environment;
Safety: flame retardant, low smoke zero halogen (LSZH), reducing fire risks;
Electrical stability: low resistance design, reducing energy loss and improving system efficiency;

Applications:

Used for one-time extrusion of photovoltaic cable insulation and sheath, meeting the requirements of TUV and UL certification;

Main process parameters:

Main Components of a Wire Extrusion Line

1. Pay-off Stand

   • Holds and unwinds the bare conductor (e.g., copper or aluminum wire) for feeding into the extrusion process.

2. Straightener (optional)

   • Ensures the wire is straightened before entering the extruder for uniform insulation.

3. Extruder

   • The core component of the line.
   • Melts and applies the insulation material (like PVC, PE, XLPE, etc.) uniformly around the conductor.
   • Includes barrel, screw, and die head systems for precise material flow and coating.

4. Crosshead Die

   • Shapes and centers the melted insulation material around the wire.
   • Ensures consistent wall thickness and concentricity.

5. Cooling Trough (Water Trough)

   • Rapidly cools the extruded wire to solidify the insulation.
   • Typically uses water or air cooling systems.

6. Diameter Gauge (Laser Gauge)

   • Measures the diameter of the insulated wire in real time.
   • Helps maintain dimensional accuracy and quality control.

7. Spark Tester

   • Detects insulation faults or pinholes by applying a high-voltage electric test.

8. Capstan (Caterpillar Haul-off)

   • Pulls the wire through the extrusion line at a consistent speed.
   • Ensures proper tension and synchronization.

9. Take-up Machine

   • Collects the finished insulated wire onto a spool or drum for storage or further processing.

Changzhou Kunbo Electromechanical Technology Co., Ltd. was founded in 2008 witha registered capital of 5 million.It is a high-tech enterprise integrating R&D,professional design,production,sales and service of wire and cable equipment.

The company is located in the rich and beautiful Yangtze River Delta,a historicaland cultural city—--Changzhou,Jiangsu.Covering an area of more than 10 acres anda building area of about 10,000 square meters,we have been committed to-improvingthe automation of wire and cable equipment,constantly absorbing advanced technologiesfrom Germany and Japan,making continuous improvement and innovation of products,and inheriting the business philosophy of "safe,stable,high-speed and efficienttechnology into productivity".Products are distributed all over tho country and exportedto more than 10 countries including Spain,Russia,Germany,South Korca,Indonesia,Bangladesh,Vietnam,Armenia,Sri Lanka,Fiji,ete.,and are well received by theindustry and customers.

After years of rescarch and development by our technical staff,we have madetechnological breakthroughs in high-speed automotive lines,new energy silicone rubberline extrusion production lines,one-step photovoltaic line string extrusion produclionlines,one-step PVC +nylon string extrusion production lines,Teflon extrusionproduction lines,cte.,solving technical and process problems and difficulties in theactual production process for customers.

We take talent as the foundation,technological innovation wins the future,andbased on pragmatism,integrity,pioncering innovation,excellence,and customersatisfaction as the core values,we serve our customers with the best quality productsand a complete after-sales system!