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Heavy Duty Box Beam Rack Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/Min Speed 5.5Kw Motor

Name: Heavy Duty Box Beam Rack Roll Forming Machine With 1525mm Thickness 1520mMin Speed 55Kw Motor
Brand: METALIGN
Price: 1 USD

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Brand Name :	METALIGN
Model Number :	RBB
Certification :	CE,ISO,etc
Price :	USD1,000-700,000. Based on customization.
Payment Terms :	L/C,T/T
Supply Ability :	30 sets per month
Delivery Time :	30 days

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Product Details
Company Profile

Heavy Duty Box Beam Rack Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/Min Speed 5.5Kw Motor

1. Overview

1.1 Production Line
This roll forming production line is designed for industrial and warehouse customers producing heavy duty box beams. It provides high precision, fast production, and stable performance. Suitable for manufacturers seeking seamless single-coil forming, optimized for structural strength and continuous operation with minimal waste.

1.2 Profile
The box beam is produced from 1.5–2.5mm thick steel coil, forming a seamless rectangular profile. It features high strength, smooth surfaces, and precise dimensions. Ideal for heavy duty shelving, warehouse storage, and industrial frameworks. Its design ensures minimal waste, fast installation, and compatibility with automated racking systems.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process

Flow Chart:

Hydraulic Decoiler – Guiding – Roll Former – Flying Saw Cut – Out Table

Process:

Steel coils are continuously fed into the roll former with arched gantry structure. Chain drive ensures stable transmission while forming high-strength box beams. Flying saw cuts beams without stopping, producing precise lengths without burrs or waste. Out tables handle finished beams efficiently for storage or downstream processes.

1.4 Key Focus
Arched gantry roll former provides high rigidity for 1.5–2.5mm steel beams, ensuring precision and flatness.
Chain drive with protective cover ensures durability and operator safety, reducing maintenance.
Flying saw allows nonstop cutting, delivering clean, burr-free beams with minimal material waste.
High-speed continuous operation increases production efficiency, ideal for heavy duty box beam manufacturing

2. Technical Parameters

2.1 Decoiler
Structure	Stand-up structure
Working Form	Manual, motorized, or hydraulic
Loading Capacity	5T
Coil Width	customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Model	DC-MU2

2.2 Optional Upgrade: Loading Car
	The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Cast-iron stands. Optional: Wall panel type or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.8 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.9 Analysis
Hydraulic Decoiler	Unwinds steel coil smoothly / Supports 1.5–2.5mm thick material
Guiding	Ensures material alignment / Prevents deviation during forming
Roll Former	Arched gantry provides rigidity / Chain driven ensures stable transmission
Flying Saw Cut	Nonstop cutting / Clean, burr-free edges / Minimal material waste
Out Table	Collects finished beams / Protects surface / Facilitates downstream handling

3. Production Line Components

Component	Quantity
Hydraulic Decoiler	1 set
Roll Former	1 set
Saw Cutter	1 set
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	1 set

4. Customization Options

Customers can request adjustable roll former configurations to accommodate varying beam widths and heights. Flying saw cutting length and precision can be customized. Chain drive tension and gantry reinforcement can be adapted for thicker coils. Out table length, material handling, and automation levels can also be tailored to specific production or installation requirements.

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Heavy Duty Box Beam Rack Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/Min Speed 5.5Kw Motor

Heavy Duty Box Beam Rack Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/Min Speed 5.5Kw Motor

Heavy Duty Box Beam Rack Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/Min Speed 5.5Kw Motor

1. Overview

2. Technical Parameters

3. Production Line Components

4. Customization Options

heavy duty box beam forming machine

cold roll forming machine with flying saw

rack roll forming machine with warranty

Heavy Duty Box Beam Rack Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/Min Speed 5.5Kw Motor

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