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High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

Name: HighStrength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame
Brand: METALIGN
Price: 1 USD

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Brand Name :	METALIGN
Model Number :	MD
Certification :	CE,ISO,etc
Price :	USD1,000-700,000. Based on customization.
Payment Terms :	L/C,T/T
Supply Ability :	30 sets per month
Delivery Time :	30 days

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Product Details
Company Profile

High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

1. Overview

1.1 Production Line

This roll forming production line targets construction material suppliers and building contractors. It offers high-precision, embossed metal floor decks suitable for commercial, industrial, and residential projects. The line provides reliable output, customizable profiles, and consistent quality, making it ideal for both domestic and international markets requiring durable concrete composite flooring solutions.

Hydraulic Decoiler

Guide

Roll Forming

1.2 Profile
The metal floor deck is produced from galvanized or cold-rolled steel, 0.8–1.2mm thick, featuring embossed patterns for concrete adhesion. It is lightweight yet high-strength, with interlocking edges for composite floor systems. Suitable for commercial, industrial, and multi-story buildings, this profile ensures structural integrity, efficient installation, and enhanced load-bearing performance.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 0.8-1.2mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Embossing → Roll Former → Hydraulic Cutter → Run-out Table

Process: The steel coil is guided into the roll former, where chain-driven rollers shape the metal floor deck and emboss patterns for concrete adhesion. The chain enclosure ensures safety and longevity. The hydraulic cutter accurately cuts profiles to length. This configuration ensures continuous, high-precision production with minimal material waste.

1.4 Key Focus
Chain-Driven Roll Former Ensures Stable, High-Speed Production With Precise Profile Accuracy.
Integrated Embossing Rolls Enhance Concrete Adhesion And Structural Integrity.
Wall Panel Frame Provides Rigidity And Long-Term Durability.
Chain Enclosure Protects Operators And Equipment From Accidents And Debris.
Hydraulic Cutter Guarantees Precise, Clean, Continuous Cuts, Reducing Waste.
Flexible Configuration Supports Various Coil Thickness And Profile Designs.

2. Technical Parameters

2.1 Decoiler
Structure	Double-support
Working Form	Manual, motorized, or hydraulic
Loading Capacity	5T/7T/10T, customizable
Coil Width	1250mm, customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Model	DC-MU1

2.2 Optional Upgrade: Decoiler

Motorized Decoiler	Stand structure decoiler, motorized or hydraulic	Hydraulic decoiler with loading car

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 Product Collection
Solution 1	Run-out table	Solution 2	Auto stacker
Power Type	Non-powered, mainly manual handling	Power Type	Motorized, 3Kw
Dimension	Length 4m, customizable	Dimension	Length 4m-6m, customizable

2.8 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.9 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.10 Analysis
Manual Decoiler	Holds steel coil, easy manual operation, cost-effective for medium capacity
Guiding	Aligns steel coil, ensures precision entering roll former, reduces material waste
Roll Former	Wall panel structure, chain drive, embossing rolls, precise floor deck shaping
Roll Former	Chain enclosure protects workers and equipment, ensures safety and longevity
Hydraulic Cutter	Accurate cutting to length, reduces material waste, synchronized with roll former
Out Table	Receives finished profiles, prevents deformation, supports manual or automatic stacking

3. Production Line Components

Component	Quantity
Hydraulic Decoiler	1 set
Roll Former	1 set
Hydraulic Cutter	1 set
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	1 set

4. Customization Options

This metal floor deck line can be customized by adjusting embossing patterns, coil thickness capacity (0.8–1.5mm), roll former roller sequence, chain speed, and hydraulic cutter length. Optional features include automatic decoiler upgrades, adjustable roll former modules, and out table extensions to meet project-specific flooring requirements.

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High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

1. Overview

2. Technical Parameters

3. Production Line Components

4. Customization Options

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High-Strength Floor Deck Roll Forming Machine With 18 Forming Stations And Wall Panel Frame

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