Overview: Precision Dewatering for Complex Industrial Effluents
Managing sludge from industrial wastewater treatment (ETP) presents
unique challenges, including variable chemical composition, high
toxicity, and strict compliance requirements. As a specialized
manufacturer and supplier of water treatment equipment, our Plate
and Frame Filter Press delivers robust, reliable, and efficient
sludge dewatering tailored for industrial applications. Designed to
handle aggressive effluents and maximize solid capture rates, this
system reduces disposal costs, ensures regulatory compliance, and
enhances overall ETP efficiency.
Why Choose Our Plate and Frame Filter Press?
- Engineered for Industrial Effluents
Constructed with corrosion-resistant materials (e.g., polypropylene
plates, stainless steel frames) to withstand acidic, alkaline, or
high-temperature sludge.
Compatible with harsh chemicals used in ETP processes, including
coagulants, solvents, and heavy metals.
- Exceptional Dewatering Efficiency
Achieves up to 50% lower cake moisture content compared to
centrifugal or belt press systems, drastically reducing sludge
volume and disposal costs.
High-pressure compression (up to 30 bars) ensures optimal
solid-liquid separation, even for fine particles and colloidal
sludge.
- Fully Automated Operation
Integrated PLC control system automates feeding, compression, cake
discharge, and filter cloth washing, minimizing labor and human
error.
Remote monitoring and data logging enable real-time performance
tracking and predictive maintenance.
- Durable & Low-Maintenance Design
Reinforced hydraulic system and hardened components extend
operational lifespan under continuous use.
Quick-release plates and accessible components simplify maintenance
and cloth replacement.
- Customizable Configurations
Tailored to specific flow rates (1–200 m³/hr), sludge types, and
space constraints, with options for membrane plates, overhead vs.
sidebar frames, and central/side feed ports.
Key Features & Technological Advantages
Membrane Plate Option: For secondary squeezing with compressed
air/water, achieving ultra-dry cakes.
Anti-Leakage Design: Precision-machined plates and seamless cloth
sealing prevent slurry bypass.
Energy-Saving Mode: Variable frequency drives (VFDs) on feed pumps
and hydraulic systems reduce power consumption by up to 30%.
Safety Compliance: Emergency stop buttons, pressure sensors, and
mechanical interlocks ensure operator safety.
How It Works: The Industrial Dewatering Process
Sludge Conditioning: Polymer-treated sludge from the ETP is pumped
into the filter press.
High-Pressure Filling: Slurry enters chambers between plates via
feed channels; filtrate exits through cloths, while solids form
cakes.
Compression Cycle: Hydraulic pressure closes the plate pack,
squeezing out residual moisture (optional membrane inflation
further compresses cakes).
Cake Discharge: Plates separate automatically, and dry cakes fall
onto conveyors or bins for disposal.
Self-Cleaning Mode: Automated spray nozzles clean filter cloths
between cycles (optional).
Applications Across Industries
Our filter presses are deployed in diverse ETP and industrial
wastewater scenarios:
Chemical & Pharmaceutical Manufacturing: Dewatering toxic sludge
containing solvents, APIs, or pigments.
Metal Processing & Electroplating: Treating heavy metal-laden
sludge (e.g., nickel, zinc, chromium).
Textile & Dyeing Plants: Handling colored, high-COD sludge from dye
wastewater.
Food & Beverage Processing: Managing organic sludge with high
fat/content.
Mining & Mineral Processing: Dewatering tailings and clay-rich
slurries.
Partner with a Specialist Supplier
We deliver end-to-end solutions, not just equipment:
Technical Consulting: Sludge characterization and pilot testing to
optimize performance.
Turnkey Projects: Design, installation, commissioning, and operator
training.
Global Support: Spare parts availability and 24/7 troubleshooting.
Reduce your ETP’s operational costs and environmental footprint
with our industrial-grade filter presses. Contact us for a free
sludge test and customized proposal!
Product Details
