Product Overview
Our OEM IP67 Die-Cast Aluminum Enclosures are engineered to protect
sensitive electronics in the harshest environments. Made from
rugged ADC12 aluminum alloy and sealed with silicone gaskets, these
housings provide complete dust-tight and water-immersion protection
(up to 1 m) for up to 30 minutes. Each enclosure can be tailored to
your exact CAD drawings or 3D models, ensuring perfect
fit-and-function for applications ranging from outdoor CCTV cameras
and LED drivers to telecom junction boxes and industrial control
panels.
Key Parameters
| Parameter | Specification |
|---|
| Alloy | ADC12 high-pressure die-cast aluminum |
| IP Rating | IP67 (dust-tight; water-immersion up to 1 m for 30 min) |
| Process | High-pressure die casting → CNC machining → seal assembly |
| Tolerance | ±0.1 mm (standard); ±0.05 mm on critical features |
| Gasket Material | Silicone rubber (silicone-to-metal seal) |
| Surface Finishes | Clear anodizing, black anodizing, powder coating, sand-blasting |
| Custom Cutouts | Holes, threads, flanges, mounting bosses, cable-entry ports |
| Size Range | Fully customizable; typical envelope 50 × 50 × 30 mm up to 300 ×
200 × 100 mm |
| MOQ | 50 pieces (prototypes from 5 pieces) |
| Lead Time | Prototypes: 10–15 days; Production: 20–30 days |
| Certifications | ISO 9001, RoHS compliant |
| Packaging | Foam-lined, export-grade cartons; custom crates available |
Selling Points
Robust Environmental Protection
With an IP67 rating and silicone-to-metal gasket, these enclosures
safeguard electronics against dust, rain, and temporary
submersion—ideal for outdoor and marine applications.
High-Strength Alloy
ADC12 aluminum offers excellent mechanical strength and corrosion
resistance, ensuring long service life even under impact or
vibration.
Precision Machining & Sealing
CNC-machined flanges and gasket grooves deliver consistent sealing
performance; tolerances down to ±0.05 mm ensure reliable assembly
and minimal rework.
Thermal Management
Built-in heat-sink fins (optional) and high-conductivity aluminum
dissipate heat efficiently for high-power electronics.
Full Customization
From bespoke cutouts and threaded inserts to internal mounting
rails and paint colors, tailor every detail to your project needs.
Cost-Effective Production
High-pressure die casting molds amortize quickly over
medium-to-large volumes, driving down unit costs without
compromising quality.
Future Trends
Smart Enclosures with Integrated Sensors: Embedding temperature, humidity or tamper sensors directly into
the housing for predictive maintenance and real-time monitoring.
Hybrid Materials & Additive Manufacturing: Combining die-casting with metal 3D-printed inserts for complex
internal geometries and weight reduction.
Eco-Friendly Finishes: Water-based coatings and recycled-content alloys to meet evolving
sustainability standards.
Modular, Snap-Together Designs: Tool-free assembly options to speed up field servicing and reduce
downtime.
IIoT-Ready Features: Pre-routed cable channels and backplane slots for plug-and-play
connectivity in automated systems.
Application Scenarios
Outdoor CCTV & Surveillance Cameras: Weatherproof housings with lens and cable-entry cutouts for
reliable security installations.
LED Lighting & Street Lamps: Enclosures with integrated heat-sink fins to manage thermal loads
in high-brightness fixtures.
Telecom & Networking Cabinets: Junction boxes and splitter enclosures for fiber-optic and coaxial
equipment.
Industrial Control Panels: Die-cast cases for PLCs, drives, and sensors in dust- and
wash-down environments.
Marine & Offshore Equipment: Corrosion-resistant housings for pumps, gauges and marine
electronics.
Frequently Asked Questions
Q1: Are you the direct manufacturer?
A1: Yes—we operate an ISO 9001-certified facility specializing in
aluminum die casting and precision CNC machining.
Q2: What sample options do you offer?
A2: We can deliver functional prototypes (with standard finish) in
as little as 10 days. Sample charges are refundable with bulk
orders.
Q3: Can you accommodate custom gasket materials?
A3: Absolutely—besides silicone, we offer EPDM, fluorosilicone, and
nitrile rubbers based on chemical and temperature requirements.
Q4: What are your payment and shipping terms?
A4: Standard terms are 30% T/T deposit, 70% before shipment. We
ship worldwide via air (DHL/UPS) or sea freight with full export
documentation.
Q5: How do you ensure consistent IP67 performance?
A5: Each unit undergoes pressure-decay and water-ingress testing,
alongside dimensional checks via CMM, to guarantee seal integrity
and tolerance compliance.
Elevate your next project with our Custom IP67 Die-Cast Aluminum Enclosures—engineered for durability, precision, and seamless integration. Contact us today for a tailored quote and CAD consultation!
