Product Overview
Our Robotic Die Casting Machine seamlessly integrates a multi-axis
robot arm with a high-pressure die casting unit to automate part
handling, mold loading/unloading, and finishing operations.
Tailored for aluminum, zinc, and magnesium alloys, this turnkey
solution delivers repeatable precision, shorter cycle times, and
reduced labor costs.
Key Parameters
| Parameter | Specification |
|---|
| Clamping Force | 100 – 1000 ton, programmable |
| Injection Pressure | 50 – 280 MPa, adjustable |
| Shot Sleeve Diameter | 60 – 200 mm |
| Max. Injection Weight | 0.5 – 12 kg per shot |
| Injection Speed | Up to 500 mm/s |
| Tie-Bar Distance | 400 × 400 mm to 800 × 800 mm (customizable) |
| Die Height Adjustment | 200 – 500 mm |
| Ejection Stroke | 50 – 200 mm |
| Robot Payload | 5 – 50 kg |
| Hydraulic Power | 30 – 200 kW |
| Heater Power | 6 – 18 kW per zone |
| Cycle Time | 15 – 30 s (depending on shot size) |
| Control System | PLC + HMI with Industry 4.0 connectivity |
| Machine Footprint | 4 × 3 m to 8 × 5 m |
| Weight | 8 – 25 ton |
Selling Points
Fully Automated Workflow
Robot-assisted mold loading, part extraction, trimming, and
stacking eliminate manual handling and boost throughput by up to
40%.
Ultra-High Precision
Closed-loop injection and clamping control ensure casting
tolerances within ±0.1 mm for critical features.
Energy-Saving Design
Optimized hydraulic circuits and servo pumps cut energy consumption
by up to 20% vs. conventional systems.
Smart Monitoring & Predictive Maintenance
Real-time data logging and cloud connectivity enable remote
diagnostics, reducing unplanned downtime.
Modular & Scalable
Choose from multiple clamping forces, shot weights, and robot
payloads to match production volumes from prototyping to mass runs.
Future Trends in Die Casting Automation
IoT-Enabled Foundries
Fully networked machines exchanging data for adaptive process
control and yield optimization.
AI-Driven Quality Assurance
Machine-vision inspection integrated on the robot for 100% in-line
defect detection.
Collaborative Robots (Cobots)
Safe, human-friendly robots working alongside operators to load
inserts, perform secondary machining, and handle complex
assemblies.
Green Casting Technologies
Closed-loop cooling, advanced hydraulic fluids, and recycled alloy
feeds to minimize environmental impact.
Application Scenarios
Automotive
Engine blocks, transmission housings, bracketry, and wheel hubs
requiring high-strength, thin-walled designs.
Electronics & Telecom
Heat sinks, connector housings, and structural frames that demand
tight tolerances and excellent thermal conductivity.
Consumer Appliances
Cookware, power tool housings, and decorative hardware where
surface quality and consistency are critical.
Industrial Hardware
Valve bodies, pump casings, and gearbox shells for construction,
mining, and agricultural machinery.
Lighting & LED Fixtures
Complex reflector geometries and robust heat-dissipation components
for high-performance lighting systems.
Frequently Asked Questions
Q1: What alloys can I cast?
Standard machines handle aluminum, zinc, and magnesium alloys;
copper and brass variants available on request.
Q2: What is the minimum order quantity (MOQ)?
Prototypes can start at a single mold; production MOQs depend on
tooling complexity but typically begin at 1–5 sets.
Q3: How long is the lead time?
Machine delivery: 8–12 weeks after order confirmation
Installation & commissioning: 2–3 weeks on-site
Robot integration: Included in overall timeline
Q4: Do you provide training and support?
Yes—onsite training for operators and maintenance staff, plus 24/7
remote technical support and spare parts kits.
Q5: How is the machine packaged and shipped?
Packed in reinforced steel frames, vacuum-sealed for export, then
container-loaded; optional air freight for critical components.
Ready to automate your die casting line?
Contact us with your part drawings and production targets for a
tailored solution, DFM review, and competitive quotation.
