Product Description:
Optimize your fertilizer pelletizing process with our robust and
versatile Pan Granulator, also known as a Disc Pelletizer. This
machine efficiently transforms powder materials into uniform,
spherical fertilizer granules, ideal for both organic and compound
fertilizer production. Available with 1-3 meter diameter discs, our
granulators offer customizable capacity and are designed for
reliable, long-lasting performance. Achieve high granulation rates
(over 93%) and produce granules within a controlled size range
(typically 1-8mm), ensuring consistent nutrient delivery and
improved handling.
Features:
Multiple Material Compatibility: Can process a wide range of
fertilizer materials, including organic fertilizers (chicken
manure, cow manure, pig manure), biogas residue, compost, NPK
compound fertilizers, bentonite, and other mineral waste.
High Granulation Rate: Achieves a high granulation rate (typically
exceeding 93%), maximizing fertilizer yield and minimizing waste.
Adjustable Particle Size: Produces fertilizer granules within a
controllable particle size range (typically 1-8 mm) to meet the
needs of different applications. Adjustable disc inclination and
speed allow for precise control of particle size.
Durable Construction: Constructed of robust materials, the design
is durable and provides long-lasting performance with minimal
maintenance. The disc base is typically reinforced with multiple
layers of steel plates for enhanced durability.
Efficient Wet Granulation: Using a wet granulation method, a binder
(usually water or a liquid binder) is added to the powder to
promote granule formation.
Three Discharge Ports: Customizable up to three discharge ports
facilitates intermittent production, reducing labor intensity and
improving efficiency. Customizable Options: Customizable features
such as automatic feeding systems, spray devices, and scrapers
enhance efficiency and control.
Wide Disc Diameter Range: Disc diameters range from 1 to 3 meters,
allowing you to choose the right size based on your production
needs.
Applications:
Organic Fertilizer Production: Converting animal manure, compost,
and other organic waste into valuable organic fertilizer pellets .
Compound Fertilizer Production: Manufacturing granular NPK
fertilizers and other compound fertilizer formulations .
Bio-Organic Fertilizer Production: Combining organic materials with
beneficial microorganisms to create enhanced bio-organic fertilizer
pellets .
Custom Fertilizer Blending: Creating tailored fertilizer mixes to
meet specific crop and soil needs .
Other Industries: Can also be used for pelletizing materials in
chemical, feed, and other industries .
Working Process:
Material Preparation: Raw materials are crushed into a fine powder
(ideally around 50 mesh) for optimal granulation . The moisture
content of raw materials should be between 25% and 35% for organic
materials .
Feeding: The powder is continuously and quantitatively fed into the
pan pelletizer via a conveyor belt or other feeding system .
Wet Granulation: A binder (typically water or a liquid adhesive) is
sprayed onto the rotating disc .
Pellet Formation: The rotating disc, combined with the sprayed
binder, causes the powder particles to adhere to one another,
forming small pellets. The pellets gradually grow in size as they
tumble within the disc . The centrifugal force, friction, and
gravity within the rotating disc contribute to the pellet formation
process .
Discharge: As the pellets reach the desired size, they overflow
from the edge of the disc and are discharged .
Screening (Optional): The discharged pellets may be screened to
separate them by size, ensuring a uniform product. Oversized and
undersized particles are typically recycled back into the process .
Drying (Optional): A dryer is often used after the disc pelletizer
to reduce the moisture content of the pellets for improved storage
and handling .
Contact us today to learn more about our Pan Granulator Disc
Pelletizer Machine and how it can enhance your fertilizer
production process and improve your profitability.
Product Details
