Axial floating deburring and chamfering tool holder is a
specialized tool for removing burrs and chamfering on the edges of
workpieces. It continuously applies pressure to the machined edges
of the workpiece through the cutting edge of the tool to achieve
the purpose of deburring and chamfering. The following is a
detailed introduction to the axial floating deburring and
chamfering tool holder:
1, Working principle
The axial floating deburring and chamfering tool holder applies
relatively constant pressure to the workpiece by moving its spindle
in two directions (upward and downward) in the axial direction,
thereby enabling the machining of relatively uniform chamfers on
uneven workpiece contours. This type of tool holder is equipped
with a floating mechanism inside, which allows the cutting edge of
the tool to automatically adjust with changes in the surface of the
workpiece, ensuring machining quality.
2, Characteristics and advantages
Efficient deburring: It can quickly and easily remove uneven
surface contours and burrs on holes at the top and bottom of the
workpiece, improving processing efficiency.
Stable processing quality: Due to the axial fluctuation of the tool
holder spindle, a relatively constant pressure can be maintained on
the workpiece, resulting in uniform chamfering.
Strong adaptability: It can be used to process various materials,
such as metals, and can handle workpieces of different shapes and
sizes.
Compact Design: The handle design is small and compact, making it
easy to use on various machines, including the smallest ones.
Maintenance free: This handle is maintenance free and will not
change the chamfer quality due to changes in air pressure, reducing
the cost of use.
3, Technical parameters
The technical parameters of the axial floating deburring and
chamfering tool holder may vary depending on different brands and
models, but generally include the following aspects:
Floating range: usually with a floating amount of 10mm up and down
in the Z-axis direction, used to remove contour burrs or hole
surface burrs with height changes.
Clamping ability: The ER11 cylinder clamp can be used to remove
burrs from hard alloy rotary files, and the diameter range of the
cutting head handle is generally between 3mm and 7mm.
Processing parameters: The rotation speed is generally between
6000-8000r/min, and the feed rate depends on the specific
processing situation, generally between 2000-4000mm/min.
4, Application scenarios
Axial floating deburring and chamfering tool holders are widely
used in the field of mechanical processing, especially in
situations where high precision and efficiency are required for
deburring and chamfering. For example, in the manufacturing process
of automotive parts, aerospace parts, precision molds, etc., this
handle can play an important role.
5, Precautions for use
Choose the appropriate tool: Select the appropriate axial floating
deburring and chamfering tool holder based on the material, shape,
and size of the workpiece.
Reasonably set processing parameters: Based on the characteristics
of the tool and workpiece, set processing parameters such as
rotation speed and feed rate reasonably to ensure processing effect
and quality.
Regular inspection and maintenance: Although the handle is
maintenance free, it is still necessary to regularly check its wear
and replace severely worn parts in a timely manner to ensure its
normal operation.
Safe operation: Strictly follow the safety operation procedures
during use to ensure personal and equipment safety.
