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Heavy Steel Forgings Crane Wheels For Mining, Port, Metallurgical Machinery

    Buy cheap Heavy Steel Forgings Crane Wheels For Mining, Port, Metallurgical Machinery from wholesalers
     
    Buy cheap Heavy Steel Forgings Crane Wheels For Mining, Port, Metallurgical Machinery from wholesalers
    • Buy cheap Heavy Steel Forgings Crane Wheels For Mining, Port, Metallurgical Machinery from wholesalers
    • Buy cheap Heavy Steel Forgings Crane Wheels For Mining, Port, Metallurgical Machinery from wholesalers
    • Buy cheap Heavy Steel Forgings Crane Wheels For Mining, Port, Metallurgical Machinery from wholesalers

    Heavy Steel Forgings Crane Wheels For Mining, Port, Metallurgical Machinery

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    Brand Name : Tiangong
    Model Number : TG-212
    Certification : ISO9001, ISO14001,ISO45001
    Price : USD1000-USD2000/piece
    Payment Terms : T/T
    Supply Ability : 56000 Tons per year
    Delivery Time : 30days
    • Product Details
    • Company Profile

    Heavy Steel Forgings Crane Wheels For Mining, Port, Metallurgical Machinery

    Heavy Steel Forgings Crane Wheels for Mining, Port, and Metallurgical Machinery
    Heavy steel forged crane wheels are engineered for extreme durability and reliable performance in demanding industrial environments. Manufactured from premium alloy steels such as 42CrMo4 , and precision-forged to ensure optimal grain flow and structural integrity, these wheels provide superior wear resistance, impact toughness, and long service life.

    Key Features:

    • High surface hardness combined with a tough core to withstand heavy loads and repeated impact.

    • Excellent wear and fatigue resistance for continuous operation in harsh industrial settings.

    • Precision forging and machining for accurate dimensions, smooth rolling, and stable performance.

    • Heat-treated and stress-relieved for enhanced durability and reduced maintenance requirements.

    Applications:
    These crane wheels are widely used in mining equipment, port container handling cranes, and metallurgical machinery. Their robustness ensures safe, efficient material handling and long-term operational reliability under high-load and high-impact conditions.

    ItemDetails (Heavy Steel Forgings Crane Wheels – Mining, Port, Metallurgical Machinery)
    Materials42CrMo, 65Mn, 4140, 35CrMo, 45# and other alloy steels – selected for high surface hardness, impact resistance, and long-term wear performance in heavy-duty crane operations
    Forging Equipment5T / 8T / 12T Hydraulic Hammers – Capable of forging large-diameter crane wheels, up to 8 meters in diameter and 10 tons in weight, ensuring optimal grain flow and internal structural integrity
    Production ProcessOpen Die Forging → Quenching & Tempering → Rough Machining → Optional Final Machining – Ensures toughness, wear resistance, and precise dimensions
    Forging Ratio≥ 3.0 – Guarantees refined grain structure, enhanced fatigue strength, and reduced risk of internal defects under high-impact loads
    ApplicationDesigned for heavy-duty industrial cranes in mining, port container handling, and metallurgical operations; ideal for wheels supporting gantry cranes, overhead cranes, and rail-mounted cranes
    Delivery ConditionQuenched and tempered, available as rough-machined or fully finished wheels, with stress relief to prevent deformation during service
    Inspection & Testing Equipment- Chemical Composition Analysis: Spectrometer - Mechanical Testing: Tensile, Impact, Hardness - Non-Destructive Testing: Ultrasonic Testing (UT), Magnetic Particle Testing (MT) - Dimensional Verification: External Micrometers, Bore Indicators - Metallographic Analysis for microstructure quality
    Full-Cycle ServiceComprehensive support including forging, heat treatment, CNC machining, quality inspection, custom packing, inland logistics, export clearance, and maritime shipment. All processes comply with strict industrial standards to ensure crane wheel reliability and longevity.



    Process flow:

    Steel ingot verification (chemical composition) → Sectioning to required dimensions → Furnace heating with controlled temperature monitoring → Forging of the blank → Heat treatment immediately after forging → Furnace removal → Surface and deformation inspection of forged blank → Preliminary machining → Initial quality checks (UT, MT, dimensional and hardness measurements) → Quenching and tempering (QT) → Comprehensive final inspection (ultrasonic testing, mechanical property verification, hardness, and microstructure) → Precision finish machining → Final dimensional verification → Marking and protective packaging → Storage in warehouse → Dispatch for shipment.

    Frequently Asked Questions (FAQs)

    Forging Capacity: We manufacture forged components ranging from 100 kg up to 7,000 kg, suitable for medium to heavy industrial applications.

    Available Services: Our facility provides complete in-house processing, including heat treatment as well as rough and precision finish machining tailored to customer specifications.

    Industries Supported: Our products are widely used in wind power, heavy machinery, port and cargo handling equipment, transmission systems, and other industrial sectors.

    Typical Lead Time:

    • For stock items: approximately 30 days

    • For custom orders: generally 40–45 days, depending on size and complexity

    Manufacturing Location: We are based in Changzhou, Jiangsu Province, close to Shanghai, with convenient shipping via Shanghai Port.


    Request a Quote
    Please provide your technical drawings and detailed specifications. Our engineering team will review them promptly and deliver a professional quotation along with a tailored solution for your project.

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