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Dry Copper Wire Recycling Machine 50-1000 kg/h Capacity

    Buy cheap Dry Copper Wire Recycling Machine 50-1000 kg/h Capacity from wholesalers
     
    Buy cheap Dry Copper Wire Recycling Machine 50-1000 kg/h Capacity from wholesalers
    • Buy cheap Dry Copper Wire Recycling Machine 50-1000 kg/h Capacity from wholesalers
    • Buy cheap Dry Copper Wire Recycling Machine 50-1000 kg/h Capacity from wholesalers
    • Buy cheap Dry Copper Wire Recycling Machine 50-1000 kg/h Capacity from wholesalers

    Dry Copper Wire Recycling Machine 50-1000 kg/h Capacity

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    Brand Name : Xrido
    Model Number : Customizable
    Certification : CE ISO TUV
    Price : CN¥18,650.24/sets 1-9 sets
    Payment Terms : L/C,D/A,D/P,T/T,Western Union,MoneyGram,Negotiable
    Delivery Time : 2-30 Words Day
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    Dry Copper Wire Recycling Machine 50-1000 kg/h Capacity

    Mixed Copper Wire Cable Small Mini Copper Granulator For Sale Small Copper Recycling Machine

    Products Description
    The small mixed copper wire and cable copper granulator is a special equipment designed for mixed waste wires and cables of multiple types and materials, such as PVC insulated wires, rubber wires, fiber wires, multi-strand thin copper wires or waste wires containing impurities. The core goal is to efficiently separate the copper metal in the mixed cable from non-metallic components such as plastic/rubber through crushing and sorting processes, and finally produce high-purity copper particles (copper rice) and non-metallic particles (such as plastic, rubber) to meet the high-value utilization needs of resource recycling.
    Main features of Mixed Copper Wire Cable Small Mini Copper Granulator:
    1. Miniaturized design: small size, small footprint (usually 1-3㎡), suitable for small recycling scenarios with limited space.
    2. Low investment cost: The equipment price is mostly 10,000-50,000 yuan (depending on the configuration), which is much lower than the large copper rice machine (hundreds of thousands of levels), suitable for individuals or small and micro business operators.
    3. Flexible operation: It can handle a variety of specifications of waste wires (such as BV wires, RVV wires, communication wires, etc.), and some models support manual or semi-automatic loading.
    4. Low energy consumption: The motor power is usually 5-15kW (depending on the model), and the daily processing capacity is about 50-300kg (depending on the model).
    The core components of the Mixed Copper Wire Cable Small Mini Copper Granulator include:

    1. Pretreatment (impurity removal)
    Mixed cables may be mixed with impurities such as nails, stones, and mud. Some models are equipped with magnetic separation devices (permanent magnets or electromagnetics) or vibrating screens to separate metal/non-metallic impurities in advance to avoid damage to the equipment in subsequent links.

    2. Crushing (coarse crushing + fine crushing)
    The hardness of the insulation layer materials of mixed cables (such as hard PVC, soft rubber, and fiber) varies greatly, and they need to be completely crushed through multi-stage crushing:
    - Coarse crushing: Double-shaft shear crusher (low blade speed and high torque) cuts thick wires (diameter > 10mm) into segments of about 50mm;
    - Fine crushing: Single-shaft high-speed crusher (dense blade group and high speed) further crushes the segmented cables into particles of 2-8mm, so that the copper core and the insulation layer are completely separated.

    The crushing chamber material needs to be strengthened (such as 304 stainless steel + wear-resistant coating) to deal with the winding wear of sticky or tough materials such as rubber and fiber.

    3. Sorting
    The non-metallic components of mixed cables are diverse (PVC density ≈1.4g/cm³, rubber ≈1.0g/cm³, fiber ≈1.5g/cm³), and the purity needs to be improved through a combination of multi-stage sorting:
    First-stage sorting: Wind sorting (core): Using the density difference between copper (density ≈8.9g/cm³) and non-metal, a fan with adjustable air volume is used to blow away lightweight plastic/rubber particles and separate some fibers at the same time;
    Second-stage sorting: Vibration screening: Through screens of different mesh sizes (such as 2mm, 4mm), copper particles and incompletely broken wire ends and insulation layer fragments are separated according to particle size;
    Third-stage sorting (optional): Electrostatic sorting/specific gravity sorting: For tiny particles (<2mm) or impurities with similar density (such as tinned copper and pure copper), further purification is carried out through charge difference or specific gravity difference.

    Equipment details and power:
    1. Feeding conveyor 1.1kw
    2. Main machine of copper crusher 45KW
    3. Crusher discharge 0.37x2kw
    4. Air separator (3KW + 2.2kw )x2
    5. Dust remover (3KW + 1.5kw )x2
    6. Copper end vibrating screen 0.37kw x2
    7. Plastic end vibrating screen 0.37kwx2
    8. Magnetic separation conveyor 0.55kw
    Remarks: the production line covers an area of 15 square meters of equipment; the power of the whole line: 68.27kw, with a total mass of 5000 kg.
    Technical Parameters
    Model
    Diameter of materials
    Capacity(kgs / hr)
    Power(KW)
    Dimension(L*W*H)
    Weight(kg)
    Aite-400
    φ0.5-20
    300-400
    15
    1800 * 1300 * 1700
    2850
    Aite-600
    φ0.5-20
    500-600
    37
    2800 * 1800 * 2100
    4200
    Aite-800
    φ0.5-20
    700-800
    45
    2800 * 2000 * 2100
    6500
    Aite-1000
    φ0.5-20
    800-1000
    55
    2800 * 2500 * 2100
    7800
    Main features:
    Compared with ordinary small copper rice machines, the core advantage of the special machine for mixed cables lies in "strong compatibility and precise sorting":
    1. Multi-material adaptation: It can handle wires with various insulation layers such as PVC, rubber, PE, fiber, and even mixed waste wires containing iron/aluminum cores (separated in advance by magnetic separation).
    2. Multi-specification coverage: It is applicable to a wide range of wire diameters (0.3-30mm), compatible with thin and soft wires (such as headphone wires) to thick and hard wires (such as automotive wiring harnesses).
    3. High purity guarantee: The multi-stage sorting system (wind + vibration + optional static electricity) ensures that the purity of copper rice is ≥ 99% (some models can reach 99.5%), and the purity of non-metallic particles is ≥ 98%.
    4. Flexible and efficient: processing capacity 50-500kg/h (higher among small machines), supports semi-automatic loading (manual assistance or trolley feeding), suitable for small batch mixed cable processing.
    5. Strong durability: the crusher blade is made of alloy steel (such as 9CrSi) or surface carburized, and the wear resistance is improved by 30%; the screen, air duct and other components are made of 304 stainless steel, which is corrosion-resistant.
    Product Application

    Advantages of the Mixed Copper Wire Cable Small Mini Copper Granulator: low investment, small footprint, simple operation, suitable for small batch recycling; copper rice has high purity and can be sold directly to smelters or processing companies.


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