Fully Automated 80Tpd Glass Batch Plant With Tower Type for Raw Material Mixing

Fully Automated 80Tpd Glass Batch Plant With Tower Type for Raw Material Mixing


1. Brief introduction

The batch plant is a department of glass factory that processes glass raw material by charging, dosing, weighing and mixing equipment to get the qualified batch ready for melting.

JEFFER batch plants ensures that the batch for every glass type is fed fully automatically into the glass furnace with the exact consistency and homogeneity required, at the required amount and at the right point in time–24 hours a day, 365 days per year.

3D modeling is adopted in order to guarantee design accuracy and avoid possible rework and on-site adjustments caused by design deviation, saving time for customer.

2. Raw materials preteatment

In order to improve the production efficiency, if the granularity composition of raw materials can not meet the physical-chemical properties and processing property of glass product, the raw materials will be required to be pretreated before batching.

The materials used for glass making are called glass raw materials. Based on the different quantities and functions, the materials are divided into main raw materials and auxiliary ones.

3. Main type of raw materials

4. Types of auxiliary materials

The auxiliary materials help the glass to obtain a certain character and increase the melting speed.

5. Components

6. Technical features

7. Operation mode

8. Arrangement type of batch plant

• In-Line type

Silos arrange on one line. The materials convey to mixer by belt conveyor after discharge from the scale hopper.

The mixing room is separately arranged. Material loading system is arranged on one line.

• Tower-type​

Mixer, scales and silos are vertically arranged.
The scales are connected with the mixer directly.

The material loading system for big capacities of batch need to load the materials from various directions.

9. Material feeding device

• Hopper
• Pneumatic hammer
• Sensors
• Material discharging device
• Instrument and control system

10. Material device

• Mixer

• Conveyor device for batch plant

• Bucket elevator

Bucket elevator has a characteristic of large conveying capacity, high lifting height, stable operation and longterm span.

The bucket elevator consists of:

• Upper section
• Lower section
• Intermediate section
• Deriving section
• Operation section

FAQ

Q: Who we are?

A: JEFFER Engineering and Technology Co., Ltd is a professional engineering company specialising in project design, engineering technology consulting, engineering, procurement, construction (EPC), and project operation management.

Q: Can you offer design service?

A: Yes, we could design full solution drawings as per your requirements.

Q: How can I get the price?

A: For product line, please provide the detailed specfication of the production you want to product, then we will privode an economic plan for your reference. For engineering service, please provide your requirement, we will provide the detailed schedule and plan for your reference.

JEFFER ENGINEERING, a China professional company that designs and provides complete glass melting technology as a global solution partner for the glass industry. With overseas subsidiaries in Russia, Egypt and Indonesia, JEFFER has met its demand for rapid local activity of the glass industry's requirement.

With its more than 40 years of experience in glass melting, JEFFER has combined conventional furnace technology with new furnace concepts in modern days, it has a wide range of experience in the design, manufacture and supply of different furnace types for production of Container Glass, Tableware Glass, Flat Glass, Figure Glass, Tube Glass, Opal Glass, Fiber Glass, Sodium Silicate, Frit etc.

We put the interests of our customers first and maintain close ties through high quality work and good after sale cooperation. Many long-term relationships with our customers span several decades.

The range of products and service does not only include melting tank, JEFFER also fabricates the main utility equipment such as providing combustion system and automatic instrument. Furthermore, with our staff, JEFFER can meet the requirements of the glass industry, such as Feasibility Studies, Plant Design, Material and Equipment Supply, Commissioning and Start-Up, Construction Supervision, Contract Management and Implementation, Plant Renovation, Global Consulting Services for Plant Operation.

With 24/7 hotline service, our service staff can respond quickly to help with any problems that may arise during the glass production process.

With customer's trust and praise, we are worthy of our reputation.