Product Description:
To meet the efficient and precise production of 5KG-10KG forged
rings, our company provides an integrated ring rolling machine
automated production line. The line is equipped with a 650KW
continuous induction heating furnace to achieve high-quality
heating, a 400T closed press (three stations) to improve pre
forming efficiency, a 250E CNC ring rolling machine to ensure final
forming accuracy, and a comprehensive maximum production capacity
of 240 pieces per hour.
Features:
1. Use a slide table with a single axis robot to grab the bars from
the heating furnace and send them to the upsetting station of the
press;
2. Use a flat four axis robot to transfer workpieces at three
workstations of the press;
3. Single axis robots equipped with ejector devices and transition
tables are used to unload and wait for materials at the three
workstations of the press;
4. Adopting a dual robot mobile platform for automatic loading and
unloading of the ring rolling machine;
5. Use KUKA210 robot for loading, unloading, and palletizing of
ring components;
6. Automation auxiliary equipment: waste conveying installation;
7. Mold cooling and cleaning device;
8. Raw material cooling conveyor line;
9. Stacking pallets, etc.
The system includes functions such as on-site monitoring, real-time
production indicators, and equipment efficiency analysis. Through a
visual dashboard, the on-site status can be easily and clearly
understood.
Applications:
It is an ideal automation solution for producing 5KG-10KG grade
high demand circular forgings such as wind power equipment bearing
rings, heavy-duty machinery slewing rings, and rail transit wheel
hubs.
Customization:
We can customize a specialized ring rolling process based on the
shape, size, accuracy, and other requirements of the ring you need.
Whether it is a simple circular ring or a complex shaped ring,
Droco Heavy Industries can design a suitable rolling process to
ensure that it meets your production needs.
