Fast Order Processing Capabilities Swivel Wheel Sorter Low
Maintenance Requirements
The Swivel Wheel Sorting Machine, commonly referred to as the Divert Wheel Sorter or Rotating Wheel
Sorter, is an efficient and reliable solution for sorting parcels
and cartons within conveyor systems.
Constructed from an electric drum (wheel), a steering mechanism, a
control unit, and a robust frame, this machine transports items by
rotating the electric drum. The direction and angle of the drum are
adjusted using servo motors and steering modules to divert items to
the left or right. The Swivel Wheel Sorting Machine is capable of
handling various packaging types, including cartons weighing up to
50kg, waterproof bags, woven bags, and flat-bottomed non-standard
packages. With a high sorting speed of 2m/s, it processes up to
6000 items per hour, making it ideal for use in postal services,
express delivery, e-commerce logistics, and distribution centers.
For further details about the Swivel Wheel Sorting Machine, please
refer to the product description below or contact our customer
service team at Realkey.
Technical Parameters
| Model | SWS-10M | SWS-12H |
| Sorted Items | Medium to large parcels, woven bags, flexible packages, etc. |
| Weight Range | 0.2kg≤M≤50kg | 0.2kg≤M≤50kg |
| Sorting Capacity | 4000 pieces per hour | 6000 pieces per hour |
| Parcel Size Range | MAX:1000*1000*700mm |
| (Example for a 1-meter wide device) | MIN:150*150*30mm |
| Sorting Success Rate | 99.99% |
| Sorting Modes | Single-sided sorting / Double-sided sorting |
| Electric Drum Size | Drum length 85mm * Drum diameter 70mm |
| Conveying Speed | 1-1.5m/s | 1.2-2m/s |
| Number of Swing Mechanisms | Not less than 2 | Not less than 5 |
| Parcel Spacing | 800mm | 400mm |
| Operating Noise | ≤72dB(A) |
Product Features
Versatility
The swivel wheel sorter features a flat surface made up of several
small electric rollers that are rubber-coated. This design provides
a large area of flexible contact with items, ensuring a smooth and
efficient sorting process. It is particularly effective for
conveying and sorting a wide range of parcels, including clothing,
books, boxes, and cartons.
Efficient Sorting
The primary conveying medium of the swivel wheel sorter consists of
electric rollers, which offer high load capacities, low noise
levels, rapid operation, and smooth transmission. By eliminating
complex traditional mechanisms, this sorter enhances operational
efficiency, achieving sorting speeds of up to 6000 pieces per hour.
Compact Structure
With a simple and effective design, the swivel wheel sorter has a
stable structure and a low failure rate. Its steering mechanisms
are connected through articulated bearings, allowing for precise
adjustments to the steering angles based on actual usage. Servo
motors provide quick and responsive steering, and each unit
includes multiple independently controlled steering modules that
operate with minimal sorting signals.
Quick Installation and Removal
The single-group swing wheel and single-row module of the swivel
wheel sorter employ a standardized modular design. The independent
conveying units can be easily disassembled from the transmission
components, allowing for rapid assembly and straightforward
maintenance.
Application
The swivel wheel sorter excels in providing a smooth and efficient
sorting process, making it suitable for various parcel types,
including clothing, books, boxes, and soft packages.
It is widely used in logistics scenarios such as express delivery
services, logistics centers, and warehouses, where it can quickly
and accurately sort express parcels and other goods.
In e-commerce warehouses, the swivel wheel sorter significantly
enhances operational efficiency, enabling companies to swiftly
process high volumes of orders and parcels, solidifying its role in
e-commerce logistics.
In manufacturing environments, this sorter aids in managing raw
materials, components, and other materials effectively, ensuring
proper categorization and storage. It is commonly utilized in
sectors such as healthcare, food processing, and renewable energy.
Advantages
Advanced Technology
The Realkey swivel wheel sorter features a sophisticated control system that,
combined with integrated sensors, efficiently manages the start and
stop functions based on package arrivals, ensuring high efficiency
and energy savings. The servo-driven sorting mechanism allows for
rapid response times and precise control of turning angles. Various
sorting modes, including uni-directional, bi-directional, and
multi-angle sorting, can be configured to meet diverse application
requirements.
Precision Manufacturing
Components are crafted using CNC precision machining, ensuring
meticulous assembly and high-quality output. This attention to
detail results in equipment characterized by high precision, long
lifespan, low noise levels, and reduced maintenance needs.
Safety and Stability
The Realkey swivel wheel sorter is engineered for robustness, providing high
reliability and stability that meet advanced industry standards.
Thoughtful safety measures are implemented across all operational
components, ensuring operator safety and peace of mind.
Reliability
With 17 years of experience in logistics automation and sorting
solutions, Realkey has a proven reputation for developing effective sorting
strategies. Our products are recognized for their exceptional
durability, establishing Realkey as a trusted partner in the logistics industry.
