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Hwashi Industrial MIG Welding Robots Beam Welding Robot For Storage Rack Frame

    Buy cheap Hwashi Industrial MIG Welding Robots Beam Welding Robot For Storage Rack Frame from wholesalers
     
    Buy cheap Hwashi Industrial MIG Welding Robots Beam Welding Robot For Storage Rack Frame from wholesalers
    • Buy cheap Hwashi Industrial MIG Welding Robots Beam Welding Robot For Storage Rack Frame from wholesalers
    • Buy cheap Hwashi Industrial MIG Welding Robots Beam Welding Robot For Storage Rack Frame from wholesalers

    Hwashi Industrial MIG Welding Robots Beam Welding Robot For Storage Rack Frame

    Ask Lasest Price
    Brand Name : Hwashi
    Model Number : HS-R8-06
    Certification : CCC,CE,ISO
    Price : $10000-20000
    Payment Terms : L/C, T/T, Western Union
    Delivery Time : 30 work day
    • Product Details
    • Company Profile

    Hwashi Industrial MIG Welding Robots Beam Welding Robot For Storage Rack Frame

    HWASHI Factory Direct Sale CNC Stainless Steel Furniture Industrial Welding Manipulator

    HWASHI welding robot is compact, with small size, which is a dedicated arc welding robot. This robot equipped with international Brands welding power, can achieve a stable welding, access to high-precision welding path, shorten the welding cycle, with high repeat positioning accuracy, fast running, welding process stability, high consistency of the weld, and can shorten the product replacement cycle, The corresponding equipment investment. Widely used in automotive and accessories, motorcycles and accessories, engineering machinery and other metal welding field.

    Project Background
    Stainless Steel Well Lid Welding Robot Unit
    (Applied in one of the famous well manufacturer in India)
    Customer Requirement
    1. Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture. 2. Workpiece material: iron steel, wall thickness: 0.8-1.2mm; Size: 300x300mm or 600x600mm 3. The workpiece should be welded alternately on front side and back side and request to reduce the deformation. 4. The front well lid and back well lid will be welded in separate robot. Accept to weld the well lid in several steps.

    Product Description

    01. The further development of programmable production automation is flexible start-up. Industrial robots can be reprogrammed according to the change of their working environment. Therefore, it can play a good role in the flexible manufacturing process of small batch and multi variety, and it is an important part of flexible manufacturing system;
    02. Anthropomorphic industrial robots have human like walking, waist turning, big arms, small arms, wrists and claws in mechanical structure, and computers in control. In addition, intelligent industrial robots also have many "biosensors" similar to human beings, such as skin type contact sensors, force sensors, load sensors, visual sensors, acoustic sensors, language functions, etc . The sensor improves the adaptive ability of the industrial robot to the surrounding environment; 03. Generality in addition to specially designed industrial robots, general industrial robots have good versatility in performing different tasks. For example, replacing the end effector (claw, tools, etc.) of industrial robots can perform different tasks.
    Workflow
    1) Manual loading of the workpiece to the fixture in Station 1 positioner;
    2) Start welding;
    3) The robots and welding machines will do welding on the workpiece according to the presetting program;
    4) Welding completed;
    5) While the station 1 is being welded, station 2 is being loaded and unloaded the work piece synchronously

    Specifications for 5 robot arm models

    Model
    HS-R6-08 HS-R6-10 HS-R6-20 HS-R6-50 HS-R6-165
    DOF
    6
    Driving Mode
    AC Servo Driving
    Effective Load
    8KG
    10KG
    20KG
    50KG
    165KG
    Repeat Accuracy
    ±0.05mm
    Working radius
    1400mm
    1589mm
    1595mm
    1950mm
    2483mm
    Weight
    180KG
    180KG
    290KG
    600KG
    1300KG
    Motion Range(°)
    J1
    ±170
    ±170
    ±170
    ±180
    ±180
    J2
    ±120~-85
    ±120~-80
    ±132~-95
    ±130~-90
    ±80~-60
    J3
    ±85~-165
    ±85~-165
    ±73~-163
    ±75~-210
    ±80~-190
    J4
    ±180
    ±180
    ±180
    ±360
    ±360
    J5
    ±135
    ±135
    ±133
    ±115
    ±115
    J6
    ±360
    ±360
    ±360
    ±360
    ±360
    Max Speed(°/s)
    J1
    130
    130
    147
    158
    100
    J2
    130
    130
    100
    149
    90
    J3
    130
    130
    135
    130
    104
    J4
    270
    270
    300
    215
    144
    J5
    170
    170
    198
    251
    160
    J6
    455
    455
    194
    365
    215
    Power
    4KVA
    4KVA
    6KVA
    14KVA
    31KVA
    Voltage
    380V or 220V
    Frequency
    50Hz or 60Hz

    Project Background: Storage Rack Beam Welding Robot Unit (Applied in one of the storage rack manufacturer in South Korea)

    Customer Requirement
    1. Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture.
    2. Workpiece material: iron steel, wall thickness: 2-5mm; Size: Length: 1300-2700mm Width: 200mm
    3. The workpiece should be welded alternately on two joint ends and request to reduce the deformation.

    Application scenarios and Welding Sample

    Solutions

    1. The complete welding robot system includes 2 sets of HS-R6-08 1.4m arm length robot, 2 sets of 350A MIG welding machine, 2 sets of automatic anti-collision welding gun, 2 sets of one-axis vertical rotation positioner, 1 set of welding gun cleaner, and 2 sets of welding fixtures (each fixture can be loaded with two pieces of stroage rack beam), etc.
    2. In order to guarantee the stability and consistency of welding quality, we suggest to equip with welding gun cleaner device.
    3. Automatic welding is carried out by the six-axis robot MIG welder. The cylinders or fast clamps are used to fix the position of the product with the lever principle to ensure the positioning requirements of automatic welding of the robot, so as to ensure that it can be welded to each part of the product. According to the requirements of production efficiency, two sets of one axis positioner are designed, one for loading and unloading of the workpiece, one for welding.

    Application Effect

    1. Double-station fixed table layout can realize long time continuous welding, welding efficiency and welding quality has been significantly improved;

    2. The fixed table realizes the workpiece clamping at one time, and automatically realizes the alternating welding of product, so that the deformation is effectively controlled.

    3. This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding efficiency. What’s more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused by pure manual operation has been solved.

    4. Robot replace manual welding. Welding industry is a high-risk industry, high temperature, arc light and welding smoke have a certain impact on the physical and mental health of workers;

    5. It is an inevitable trend to use robots to replace welding robots in welding, which is not only the promotion of the market, but also the requirement of technological upgrading.

    Workflow

    1) Manual loading of the workpiece to the fixture in Station 1 fixed table;

    2) Start welding;

    3) The robot and welding machine will do welding on the workpiece according to the presetting program;

    4) Welding completed;

    5) While the station 1 is being welded, station 2 is being loaded and fixed the work piece synchronously. Two stations work alternately.

    6) Cycle working

    Robot Welding Processes

    HWASHI robots provide maximum workina range and canbe installed from multiple andles to improve the flexibility of the system, The mechanical arm can instal various types of welding torches. arious welding power sources can be matched to meet diferent weldingrequirements and realize various welding processes.

    Provide different types of welding positioner
    1. it can work in coordination with the robot to ensure constant welding speed and attitude and provide higher welding quality.

    2. Use imported servo motor with high precision reducer, high rotary accuracy, accurate positioning, and strong bearing capacity.

    3. By turning the workpiece fixed on the worktable to the required welding angle.

    Provide the 7th axis of the customized machine

    1. Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot.

    2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers.

    3. Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts.

    4. In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.

    Robot Integration

    In addition to HWASHI robot systems, we can also integrate with international brands of robot to provide complete welding robot solutions.

    Robot Cases and Welding Sample

    Welding Robot Applications

    Welding robot can weld iron, stainless steel, galvanized pipes, plates, wires, tubes, and small and large workpieces can be robotically welded with good and beautiful welding effect

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