High Quality Double Heads Filler Customized 20-1000l Bid(Bag In
Drum) Aseptic Filling Machine Ton Box Filling Machine With Plc
Sus304/316
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aseptic filling machine Overview
The high-quality double-head customized 20-1000L BID (barrel bag)
aseptic filling machine is specially designed for efficient and
large-capacity filling of liquid and semi-liquid products such as
juice, jam, and pulp. Advanced PLC control design, made of
food-grade SUS304/316 stainless steel, offers optimal performance,
durability and hygiene, making it ideal for the food and beverage
industry.
The machine features a dual-head design that can fill two
containers simultaneously, increasing throughput and efficiency in
large-scale production environments. With customizable filling
capacities ranging from 20L to 1000L, BID Aseptic Filling Systems
ensure product is free from contamination while extending shelf
life and are ideal for bulk packaging in totes or BID bags.
aseptic filling machine Main features:
Dual-head filling system: The dual-head configuration can fill two
containers at the same time, significantly increasing throughput
and shortening filling time, thereby improving production
efficiency.
Aseptic filling technology: Aseptic filling systems ensure that
your products, such as juices, jams and pulps, are packaged under
aseptic conditions, maintaining freshness and preventing
contamination.
PLC control: The programmable controller (PLC) can accurately
control and monitor the entire filling process in real time. Simple
operation and intuitive setup make adjustments quick and easy.
Customizable filling capacity: This machine is highly customizable
and can fill BID bags or tote bags from 20L to 1000L to meet
different production needs and packaging requirements.
Stainless steel structure: The machine is made of SUS304/316
stainless steel, ensuring durability, corrosion resistance, and
compliance with strict food safety standards.
Energy Saving: This machine is optimized for high performance and
energy efficiency, reducing operating costs while maximizing
output.
High-speed operation: The system adopts double heads, specially
designed for high-speed, continuous filling, improving production
efficiency and reducing downtime.
Reduce Product Loss: This machine uses precise filling technology
to minimize spillage and product wastage, thereby increasing
overall output.
aseptic filling machine Parameters
| Name | Model | Capacity | Bag volume | Size |
Aseptic filler (Bag in drum) | YGT-AF-1 | 500-3000L/h | 2-220L/1400L | 2500x2200x2500mm |
Aseptic filler (Bag in drum) | YGT-AF-2 | 1000-6000L/h | 2-220L/1400L | 4200x2200x2500mm |
| Model structure | Feature |
YGT-AF-1 Single head aseptic filling machine 1-220L big bag | 1.Mostly used in factories to produce export products. 2.The use of roller sliding makes it easier to transport and handle products. 3.The filling method mostly adopts the flow meter measurement method. 4.Sterility is achieved through a sterile warehouse, and bags are manually delivered to complete the entire process of filling, sealing, and output. |
YGT-AF-2 Double-head aseptic filling machine 1-220L big bag | 1.The extra filling head speeds up liquid filling to a great extent. 2.Both heads work simultaneously to prevent material backflow. |
aseptic filling machine picture
aseptic filling machine application:
Juice Production: Ideal for filling various fruit juices, vegetable
juices and other liquid beverages under aseptic conditions to
extend shelf life.
Jams and Pulp: Ideal for packing jams, pulps and purees into totes
or BID bags, ensuring the product remains fresh and
contamination-free.
Agricultural products: Suitable for filling and bulk packaging of
semi-liquid agricultural products such as fruit purees, sauces, and
concentrates.
Food Processing: Used in large-scale food production where bulk
packaging and long shelf life are critical.
aseptic filling machine feature:
1.Double-head aseptic filling:
Simultaneous filling: Using a double-head design, two containers
can be filled at the same time, and the filling speed is doubled
compared to a single-head machine.
Synchronous or independent operation: The two machine heads can
operate simultaneously or independently, providing flexibility for
different production plans and product types.
2. Aseptic filling technology:
Aseptic packaging: BID (barrel bag) aseptic filling technology
ensures that products are filled in a sterile environment,
maintaining their quality, flavor and nutritional content, thereby
extending the shelf life.
Long shelf life: Aseptic packaging prevents contamination, which is
especially important for products such as juices, jams and pulps
that need to remain fresh during storage and transportation.
3. High-performance PLC control:
Automation: The PLC control system automates the entire filling
process, reducing human errors and improving the accuracy of the
filling amount.
Data logging: PLC systems can record data for quality control and
process optimization to effectively track production batches.
4. Customizable filling capacity:
The filling range is highly customizable, with the machine capable
of filling BID bags or totes from 20L to 1000L. This makes the
machine suitable for both small batches and large-scale industrial
production.
Adjustable filling parameters: PLC allows the operator to adjust
filling capacity, filling time and other settings to adapt to
different product characteristics and production needs.
5. Durable and hygienic construction:
SUS304/316 stainless steel: The entire machine is made of
food-grade SUS304/316 stainless steel, ensuring long-term
durability, easy cleaning, corrosion resistance, and wear
resistance.
Seamless design: Seamless construction reduces the risk of product
contamination during the filling process, making it easy to clean
and sanitize between production runs.
6. High speed, low maintenance:
The machine's dual-head configuration reduces filling time while
maintaining high accuracy.
The filling system features minimal downtime and low maintenance
requirements, ensuring continuous production and optimal
efficiency.
7. Energy-saving operation:
The machine is designed to operate with minimal energy consumption,
ensuring lower operating costs and increased productivity in
large-scale manufacturing environments.
aseptic filling machine Technical specifications:
Filling capacity: 20L to 1000L per ton box or BID bag.
Filling speed: up to 1000L/hour, depending on product viscosity and
specific application.
Material: SUS304/316 stainless steel, food grade, hygienic and
durable.
Control system: PLC combined with HMI touch screen to facilitate
operation, monitoring and control.
Filling method: BID (bag-in-barrel) technology is used for aseptic
filling, which can extend the shelf life and product preservation.
Air Source: Compressed air required for operation (optional
nitrogen flush for enhanced product preservation).
Power supply: 380V/50Hz (can be customized according to regional
requirements).
Weight: Approximately 1500-3000 kg, depending on configuration and
capacity.
Size: Can be customized according to production capacity and
available space (please contact us for specific layout dimensions).
aseptic filling machine Main advantages:
Increase production speed: A dual-head system can fill two
containers simultaneously, doubling productivity and reducing
bottlenecks in large-scale operations.
Long shelf life: Aseptic filling technology ensures products remain
fresh, safe and of high quality throughout their shelf life.
Flexible and Expandable: Can be filled with a variety of
containers, from small BID bags (20L) to large tote bags (1000L),
making it suitable for both small and large-scale production.
Durable and hygienic: The machine is made of SUS304/316 stainless
steel, which is corrosion-resistant and ensures high standards of
hygiene.
Energy Saving: Designed to reduce energy consumption while
maintaining high productivity, making it cost-effective in the long
run.
Contact us for more information:
For more details about our high quality dual-head custom 20-1000L
BID tote aseptic filling machine or to discuss your specific
filling needs, please contact us. Our team is ready to provide
tailor-made solutions and guide you to the best option for your
production requirements.
In summary:
The double-head customized 20-1000L BID aseptic filling machine is
the perfect solution for large-scale, efficient and hygienic
filling of juice and jam.
