Small 3 Arm Roto Casting Machine Fully Automatic

Automatic Energy-Saving Multi-Station Rotational Molding Machine

Product Description:

The working principle of a rotational molding machine mainly pertains to the heating and shaping processes of thermoplastic materials. The following presents the fundamental working principle of a rotational molding machine:

1. Loading
Plastic raw materials: Plastic pellets (typically polyethylene or other thermoplastics) are loaded into the mold. The mold usually consists of two halves that can be closed to form a closed space.
2. Heating
Mold heating: The mold containing the plastic is placed in a heating furnace. Through the heating elements within the furnace, the mold is heated to the melting temperature of the plastic.
Rotational motion: The mold rotates at a certain speed during the heating process. The role of rotation is to uniformly adhere the molten plastic to the inner walls of the mold, forming the desired shape.
3. Cooling
Mold transfer: Once the heating is completed, the mold is transferred to the cooling station. Cooling can be carried out by means of air cooling or water cooling.
Solidification process: The mold continues to rotate, and during the cooling process, the plastic gradually solidifies, eventually forming a stable plastic product.
4. Demolding
Opening the mold: After the cooling is completed, the mold is opened, and the finished product is extracted.
Inspection and post-processing: The quality of the product is inspected, and any necessary trimmings or subsequent treatments are conducted when necessary.
5. Cyclic operation
Preparing for the next round: The mold is cleaned, preparations are made for the next round of production, and the aforementioned process is repeated.
Key features
Uniformity: Owing to the rotational process, the coating of plastic on the inner walls of the mold is relatively uniform, enabling the production of high-quality products.
Flexibility: It is applicable to various shapes and sizes of plastic products, particularly large and complex-shaped items.
High efficiency: Through the design of multiple workstations, production efficiency can be enhanced, and cycle times can be shortened.

Features:

● Available heat sources: multiple options such as natural gas, liquefied petroleum gas, or diesel;
● Highly efficient insulated heating chamber with low energy consumption;
● Each arm operates independently without interference;
● Interlocking function to ensure the safe and stable operation of the equipment;
● Real-time monitoring of the heating chamber temperature to guarantee product quality;
● Process recipe storage function for convenient production management;
● The fully functional and reasonable touch interface is easy to operate;
● Fault self-checking function for convenient maintenance;
● Capable of realizing remote fault diagnosis;
● Fully automatic control system, easy to operate, time-saving, and labor-saving, with high production efficiency.
● Arm types equipped: straight arm, L-arm, and C-arm can be selected arbitrarily;
● Optional in-mold temperature measurement system;
● Optional semi-automatic weighing and feeding system;

Technical Parameters:

Applications:

The tower-type rotational molding machine is equipped with multiple rotational molding processing stations, such as heating chambers, mold loading and unloading stations, cooling chambers, pre-cooling or maintenance stations, etc. Each working arm operates independently and can be furnished with three to four working arms, making rotational molding production more efficient. It is particularly suitable for manufacturing rotational molded products, such as fuel tanks, military cases, insulated cases, urea tanks, pipe wells, floats, automotive components, water troughs, septic tanks, and so on.

Support and Services:

The Rotomolding Machine comes with a comprehensive suite of technical support and services to ensure your equipment operates at its best. Our support includes:

Installation Assistance: Our team of experts will guide you through the installation process to ensure your machine is set up for optimal performance from day one.

User Training: We provide thorough training for your staff to understand the operation and maintenance of the machine to maximize productivity and extend the lifespan of your machine.

Preventive Maintenance: Regular maintenance is key to the longevity of your Shuttle Rotomolding Machine. We offer preventive maintenance schedules and tips to help you keep your machine in top condition.

Troubleshooting Support: Should you encounter any issues with your machine, our technical support team is ready to assist with troubleshooting steps either online or via telephone to quickly resolve any problems.

Parts and Repairs: We supply a full range of replacement parts and repair services to ensure your machine experiences minimal downtime. Our parts are manufactured to the highest standards for a perfect fit and long-lasting reliability.

Software Updates: To improve efficiency and capabilities, we periodically release software updates. We provide easy-to-follow instructions and support for updating your machine's software.

Documentation: Comprehensive manuals and documentation are provided with the machine to help you understand all aspects of the operation and maintenance.

Our goal is to provide exceptional support and services to keep your Shuttle Rotomolding Machine running smoothly, ensuring you get the best return on your investment.

Packing and Shipping:

The Rotomolding Machine is securely packaged to ensure its integrity and safety during transit. The machine is encased in a sturdy, protective wooden crate, with internal padding to cushion against shocks and vibrations. All sensitive components are securely fastened and covered with protective materials to prevent any damage.

Before shipping, the crate undergoes a thorough inspection to confirm that the machine is well-protected. The packaging also includes moisture-absorbing desiccants to prevent condensation and corrosion during transportation. Clear labeling on the exterior of the crate provides handling instructions and cautions to ensure proper care is taken by the shipping handlers.

The machine is shipped via a reliable freight service with a proven track record for handling industrial equipment. Tracking information and shipping documents are provided to the customer to allow for real-time monitoring of the shipment's progress. Upon arrival, detailed instructions for uncrating and installation are included to facilitate a smooth setup process.

FAQ:

Q1: What types of products can be manufactured using the Tianyang Rotational Molding Shuttle Machine?

A1: The Tianyang Rotational Molding Shuttle Machine is versatile and can manufacture a wide range of hollow plastic products. This includes items such as water tanks, containers, toys, automotive parts, and agricultural equipment, among others.

Q2: What materials are compatible with the Tianyang Rotational Molding Shuttle Machine?

A2: The machine is primarily designed to work with various types of polyethylene (PE), but it can also process other thermoplastic materials that are suitable for rotational molding. It's important to check the material specifications for compatibility before use.

Q3: Can the Tianyang Rotational Molding Shuttle Machine handle multiple molds at once?

A3: Yes, the Tianyang Rotational Molding Shuttle Machine is equipped to handle multiple molds simultaneously, which can increase production efficiency and output. The exact number of molds that can be used at once will depend on their size and the specific model of the machine.

Q4: What is the heating source of the Tianyang Rotational Molding Shuttle Machine?

A4: The machine typically uses high-efficiency gas or oil burners as the heating source. Some models may also offer electric heating options. It's essential to ensure that the heating source is appropriate for the production environment and local regulations.

Q5: How does the Tianyang Rotational Molding Shuttle Machine ensure uniform thickness in the molded products?

A5: The machine employs a precise rotational motion with controlled heating and cooling cycles to ensure uniform heat distribution and material flow. This results in products with consistent wall thicknesses. Additionally, operator experience and proper mold design are crucial in achieving uniform product thickness.