Performance introduction
The machine adopts the latest international technology and
processing technology, and has developed a fully automatic
multi-functional glass cutting equipment with international
advanced level. The machine covers a small area, is simple and safe
to operate, is fast and has high accuracy. It integrates loading,
cutting and breaking. It can walk freely in the workshop under the
command of the remote controller to realize full-automatic loading,
automatic cutting, automatic positioning, automatic optimization
and breaking.
2, Scope of application
It is suitable for deep processing of various glass manufacturers
such as architectural glass, automobile glass, process glass, round
glass, decorative glass, cabinet glass, home appliance glass, solar
glass, bathroom glass, lens, handicraft glass, mirror glass and so
on
3, Composition of equipment
It is mainly composed of frame mechanism, turning mechanism,
suction cup lifting mechanism, traveling mechanism, vacuum and air
circuit control mechanism, electrical control system, beam
mechanism, workbench mechanism, cutter head mechanism, conveying
mechanism (no need for the plate breaking table without the plate
breaking table), and photoelectric scanning positioning system
4, Technical description:
Alarm device: there is a reliable vacuum detection device, which
can automatically alarm and display the abnormal conditions. It can
control in case of abnormal conditions, ensure that the alarm is
given in case of abnormal vacuum and the vacuum is evacuated in
case of glass. In case of emergency shutdown, ensure that the
vacuum suction cup is evacuated in case of glass to avoid glass
damage due to abnormal shutdown. Operation mode: the equipment has
two modes, manual and automatic, for easy and intuitive operation.
Operation interface: LCD touch display interface, Chinese and
English display module, convenient and fast operation
①Mechanical parameters and configuration of loading part
l Turnover sprocket chain: high precision reinforced wear-resistant
type
l Vacuum suction cup: butyl rubber material (double adsorption
structure)
l Turnover reducer: Chuangyan (Sino German joint venture)
l Suction cup lifting reducer: Chuangyan (Sino German joint venture)
② Electrical equipment configuration
l PLC controller: Delta (Taiwan)
l Frequency converter: Delta (Taiwan)
l Touch screen: Delta (Taiwan)
l AC contactor: Schneider (France)
l Switching power supply: Chint (domestic)
l Control transformer: Chint (domestic)
l Solenoid valve: Air Tac (Taiwan)
l Photoelectric switch: Guangchuan (Sino Japanese joint venture)
l Proximity switch: Guangchuan (Sino Japanese joint venture)
Note: the manufacturing company reserves the right to replace the
purchased parts of the same brand according to the delivery date
and technical improvement
③ Technical parameters
l Upper sheet size range: Minimum upper sheet size 1800 * 1000 (mm)
l Maximum loading size: 3700 * 2600 (mm)
l Upper sheet thickness: 3-19 (mm)
l Number of turning arms: 3 (single side loading)
l Number of single arm suction cups: 4 pcs
l Loading cycle: 15-30s (adjustable)
l Installation power supply: 380V / 50Hz (foreign customers can
customize on demand)
l Compressed air: 0.6-0.8kpa
④Parameter configuration of cutting machine
Note: the manufacturing company reserves the right to replace the
purchased parts of the same brand according to the delivery date,
technical improvement and other reasons
l Maximum cutting size: 3700 * 2600 (mm)
l Thickness range of cut glass: 3-19 (mm)
l Cutting straight line accuracy: ± 0.20mm
l Cutting precision of special-shaped glass: ± 0.25mm
l Cutting speed: 0-200m / min
l Glass conveying speed: 0-25m (adjustable, without breaking table)
l Overall dimension of equipment: 4600 * 2900 * 1800 (length, width and height)
l Working height of equipment: 900mm ± 20mm
l Equipment weight: 2750KG
l Total power of equipment: 9-15kw
⑤Software part: controller
l Fast and stable operation, high control accuracy, modular controller
structure
l The human-machine interface is simple and generous, the parameter
adjustment is simple, the parameters that need to be modified by
the operator are few, simple and intuitive, and the requirements
for the operator are low
l It has photoelectric positioning cutting mode, and the direct
cutting mode can be freely set through options. Automatic cutting
mode and empty running cutting mode can be realized at any time
during machining
l Map library nesting programming, select special shapes from the map
library, set relevant parameters, processing quantity, automatic
nesting, and generate processing tracks
l With a complete glass pressure storage, the cutting pressure of each
specification thickness can be input and saved at one time, and can
be directly called
l Real time tracking display of machining path, timely recording of
motion coordinates, axis status, I / O status, fault diagnosis and
automatic alarm recording
l It can accept a variety of processing files, and connect with the
standard G code of nesting software such as super good. The DXF
file system of AutoCAD has its own graphics editing software (the
same as the editing mode of Botero)
l Map library nesting programming, select special shapes from the map
library, set relevant parameters, processing quantity, automatic
nesting, and generate processing tracks
l with the sorting function of DXF files, there are options such as
nearest point, entry point or clockwise and counterclockwise
sorting according to graphic color to realize unidirectional
cutting and bidirectional cutting
l Photoelectric positioning function, automatically adjust cutting
according to actual position and deflection angle
l Compensation function, tool eccentricity compensation, clearance
compensation, pitch compensation
l Various protections, including soft and hard limit, knife pressure limit, external emergency stop control, etc
6. Optimization software
l can import optimization results done in the Office
l the cutting scheme can be manually created and edited
l copy and move function
l cutting sequence can be edited manually
l cutting scheme can be quickly created in X, y and Z modes
l multiple original and small pieces can be optimized at the same
time
l optimized layout has no size limit
l optimization results, rotating image management, etc
l priority management of cutting chip optimization
l priority management of original optimization
l template scanning function and scanning graphics processing
l original film library management
l 20 efficient optimization algorithms
l can edit cutting graphics
l label design and label printing (label way)
l clear printing of optimization result report
l import Excel data file
l Low-E and laminated glass cutting management
l graphics library with multiple parametric graphics, including all
common graphics types (GEO way)
l Two dimensional CAD system (CAD way) with special shape scanning
processing function
l Automatically convert the digital information from the numerical
control system into a graph to form a shape point
l The software operation interface has multiple language choices,
including the selectable Chinese interface
l Track the latest international software development, provide updated
versions in real time, and realize the latest functional
requirements for customers
