1 ,Equipment use environment requirements and technical parameters
YSL3600 Precision scribing machine single axis efficient cutting
mode; the maximum processing workpiece size is 150 * 150mm,
suitable for small packaging substrate materials, soft materials
cutting, manual loading and unloading, automatic transmission and
positioning, automatic alignment cutting
1.The scribing machine shall be installed without obvious
vibration. Clean the room without corrosive gas and strong magnetic
field. Working temperature is between 20 and 25 ℃ and remains
constant; relative humidity is <60%, no condensation.
2.The compressed air used by the scribing machine should be clean
without oil and water, and the compressed air must be filtered
through the cold dryer.
3.The cutting cooling water quality of the cutting machine shall be
clean without impurities, and the water temperature shall be within
16-20℃, and the water temperature fluctuation is less than or equal
to ± 1℃ ; the excessive water temperature may cause cutting edge
breaking, membrane wear, blade and cutting ; the water temperature
of the cutting machine shall be within 9-16℃, and the water
temperature fluctuation is less than or equal to ± 2℃ ; the
excessive water temperature may cause tin melting, reverse cutting
and broken cutting. (The difference from room temperature is within
± 3℃ to avoid excessive condensate)
4.The water quality of the spindle cooling water used in the
scribing machine should be clean and free of impurities, the water
temperature should be within 12-20℃, and the water temperature
fluctuation is less than or equal to ± 1℃. If the water temperature
exceeds the standard, it may affect the spindle cooling, affect the
accuracy and stability ofthe spindle, resulting in cutting
deviation, poor cutting quality and other conditions. (With room
temperature and cutting temperature within ± 3℃)
5.Gas source oil content is less than 0.5mg / m³.
| Basic parameters |
| Outline Dimension | 580mm × 910mm × 1650mm |
| Weight | About 600kg |
| Maximum thickness of machable workpiece | 4mm(Please communicate with the equipment manufacturer in advance) |
| Type of processable products | QFN,DFN,BGA,LGA,FC,MEMS,LED Light bead BT plate and other materials
with the same physical characteristics |
| Source | single phase AC220V±10％, Maximum power 4.5KVA |
Compressed air | Supply compressed air pressure: greater than 0.6MPa, the pressure
fluctuation is less than 0.02MPa |
| Equipment working pressure:0.55-0.6MPa |
| Consumption peak :200 L/min |
| Filtering accuracy: 0.01μm/99.5% clean oil-free compressed air |
Cooling water | Pressure:0.2-0.3MPa |
| Consumption peak :2.0 L/min |
| Temperature :17℃ ±2℃ (According to the required power adjustment of
the processing material, the larger the power, the lower the
temperature) |
| Cut water | Pressure:0.2-0.3MPa |
| Consumption peak:6.0 L/min |
| Temperature:10℃-16℃(When the water temperature has special
requirements, please contact the equipment manufacturer in advance) |
| Air exhaust | Total air discharge of equipment:1.5 m³/min |
| Air speed of equipment air outlet:>17 m/s |
| Operating temperature of equipment | 23℃±2℃ |
| Relative humidity of environment | 40%-60%,No condensation |
| Equipment placement place | Keep away from the vibration source, keep away from the strong
wind, dust, water mist, oil mist device. |
2,
2.Cutting System
| X-axis cutting parameters |
| Guide and drive systems | Motor: AC servo motor |
| Guide: guide rail and ball screw |
| Cutting area | Effectively cut the region φ150mm |
Set the scope of the work piece size | Maximum150mm |
| Single step of 0.001mm |
Speed | Maximum speed 600mm/s |
| Return speed 600mm/s |
| Cut-speed setting range:0.1mm/s - 400mm/s |
| Resolution ratio | 0.001mm |
| Control system | AC servo motor |
| Y-axis cutting parameters |
Guide and drive systems
| Motor: AC servo motor |
| Guide: guide rail and ball screw |
| Cutting area | Effective cutting area φ150mm |
Set the scope of the work piece size
| Maximum 150mm |
| Single step of 0.0001mm |
| Speed | Maximum speed 200mm/s |
| Step-in setting range | 0 to 300mm |
| Resolution ratio | 0.0001mm |
| Control system | Closed-loop system of AC servo motor + grating ruler |
Step precision
| Single step step precision:0.002mm/5mm |
| Maximum error throughout the process:0.005mm/150mm |
| Z-axis cutting parameters |
Guide and drive systems
| Motor: AC servo motor |
| Guide: guide rail and ball screw |
| Maximum stroke | 30mm(When installing the φ 55.56 hard blade, the blade is about
16.5mm from the working plate) |
| Speed | Maximum speed 30mm/s |
| Minimum thickness of suction cup | 14mm |
| Cut maximum thickness | 4mm |
| Resolution ratio | 0.0001mm |
| Repeat positioning accuracy | 0.001mm |
| Control system | AC servo motor |
| θ-axis cutting parameters |
| Driving system | Motor: DD motor |
| Maximum stroke | 360°(100° counterclockwise at zero to 360° clockwise) |
| Speed | Maximum speed 180°/s |
| Resolution ratio | 0.0005 ° |
| Control system | Turn Angle Encoder |
| Spindle cutting parameters |
| Principal axis | Bearing: a high-pressure air bearing |
| Motor: DC |
| Rotation rate | 6000rpm - 40000rpm |
| Power | 1.5kw |
| Blade can be installed | Soft knife (diameter range φ 49mm~ φ 60mm) |
| Supply pressure requirements | 0.55MPa - 0.6 MPa |
| Spray cover | Standard spray cover with direct spray and side spray |
| Optional installation of the cleaning nozzle |
| Other | The spindle installation adopts the assembly structure |
| CCD Image System |
| System | Capture system based on the target graphics of the HD camera |
Function | High-power camera structure |
| Light source system: LED light source, straight light + ring light |
| Light intensity automatic adjustment |
| Automatic positioning alignment |
| Alignment accuracy | ± 1 Pixel |
| Available chip size | And 0.2mm or greater |
Graphics recognition rate | Pass rate> 98% with no error identification |
| Automatic graphic identification allows the product angle variation
range: within 5° |
| Other functions |
| Touch screen | A 15-inch LCD touch screen |
| Alarm lamp | The top of the equipment is equipped with red, yellow and green
three-color signal lights and buzzer |
Equipment protection and alarm | Protection function: During power failure, the product and blade
can be effectively protected from damage. |
| The main shaft can be protected by insufficient air pressure or
broken air supply. |
| When the spindle water supply is insufficient, the alarm is
stopped, and the direct water spray and side water spray can be
automatically cut off. |
| Cut water interrupt alarm shutdown. |
| Blade life set alarm (can be removed after the alarm, after
processing the current piece, can not start the next piece). |
| All vacuum components have insufficient vacuum degree,Will cause
alarm. |
| Spindle overload alarm protection. |
| Multiple measurement elevation difference value is too large alarm. |
| When the equipment door is not closed, the cutting operation cannot
continue. |
| Movement operation of the equipment | The bottom of the equipment is equipped with shock-absorbing feet
for adjusting the level and load rollers for moving. |
| USB | USB3.0 |
Software UI | Chinese interface, which can store multiple processing files and
blade files. |
| Support for multi-slice cutting. |
| The inspection can be suspended at any time during the cutting
process. |
| With a semi-automatic cutting mode. |
After setting the reading, the product can automatically complete
the pre-alignment, automatic graph identification of the knife, and
automatically perform the cutting of various ways. |
| Automatic execution of blade wear inspection compensation,
automatic cut quality inspection, automatic blade damage
inspection. |
| Cutting mode: there are automatic cutting mode and semi-automatic
cutting mode. |
| The movement speed of X, Y, θ and so on during the alignment
operation can be set by the user himself. |
| Cut the spray cover | Cutting water spray before and after spray configuration |
| Water air curtain | The water and air curtain is installed in the middle of the cutting
cavity and the microscope part |
| Vacuum system | Vacuum generator |
| Cut water flow meter | Mechanical flowmeter |
3. Equipment accuracy and performance
| precision and performance |
| XY straightness | 0.005mm / 150mm(Declare in advance when cutting larger sizes) |
| Work plate flatness | 0.01mm/Φ150mm |
| XY axis verticality | 0.01mm/150mm |
| Y-axis step accuracy | Single step 0.002 / 5mm |
| Whole journey 0.005 / 150mm |
The spindle flange is parallel to the X-axis | 0.001mm / 30m or 0.005mm / 150mm |
| Z-axis repeat positioning accuracy | 0.001mm / 50 times |
4.Technical service and after-sales service
1. Provide a set of instruction manual and equipment quality
certificate.
2. Party B shall be responsible for the after-sales maintenance and
technical supportof the equipment. The free warranty time of the whole machine is 18
months (except for thedamage caused by artificial or improper operation).
3.Technical training shall be conducted for Party A's technical
personnel and operators, including basic principles and operation steps, precautions for
use, rules for safe use,daily maintenance methods and application software functions.
4.Party B shall provide free technical support to Party A for a
long time.
| Technical support and after-sales service | Specific service contents and standards |
| Equipment Maintenance | Hardware fault diagnosis |
| On-site maintenance of the equipment |
| Provide spare parts | Provide various spare parts for the equipment with the joint
manufacturer |
| Software maintenance | Installation of the operating system |
| Installation of the equipment control system |
| Equipment operation training | Basic equipment operation procedures training |
| Basic equipment fault repair training |
| Technical exchange and notification services | Control of the upgrade of the software system |
| New product notice |
| Important exhibition notice |
| Field service | Provide on-site service for professional after-sales personnel |
5,Installation, commissioning and acceptance
1.Party B shall be responsible for the installation and
commissioning of all the goods free of charge. Party A shall be responsible for the infrastructure
construction of the equipment and provide necessary assistance to Party B in the
installation and debugging.Party B shall carry out the installation and commissioning within 3
days upon receipt of the notice from Party A.
2.The equipment acceptance shall be conducted by Party A. After the
acceptance,representatives of both parties shall sign on the acceptance report
for confirmation.
6, Packaging and transportation
1.The packing box is suitable for long-distance transportation,
moisture-proof, rust prevention, shock-proof, rough loading and
unloading, suitable for overall lifting, toensure that the
functions of the product after arrival.
2.Mode of transportation: land transport.
