KUKA Industrial Robot Spare Part Servo Motor Counter Balancer Heavy Balance Cylinder

KUKA Industrial Robot Spare Part Servo Motor Counter Balancer Heavy Balance Cylinder

First, function and effect
The main function of the balance cylinder is to generate a torque opposite to the robot arm's heavy torque through the hydraulic system, thereby offsetting part of the heavy torque. This can not only reduce the driving torque of the joint, but also maintain the stability and accuracy of the robot during the movement. Specifically, the balance cylinder plays the following roles in the KUKA robot:

Reduce energy consumption and cost: The balancing torque generated by the balancing device balances out some of the excess torque, thereby reducing the driving torque required for the robot joint.
Improve dynamic characteristics: the fluctuation of unbalanced torque can be reduced in the movement of the robot and the impact on the drive system can be reduced.
Improve life: Reduce transmission component load, reduce wear and deformation.
Reduce the need for brakes in special situations.
Ii. Type and structure
The balance cylinder of KUKA robot may be of various types, such as hydraulic cylinder (diaphragm accumulator), etc. The internal structure of these balance cylinders is complex, including piston rod, guide sleeve, seal and other key components. The precise fit and good performance of these components are the basis for ensuring the normal operation of the balance cylinder.

Three, common failures and maintenance
In the process of long-term use, KUKA robot balance cylinder may have some common faults, such as robot jitter, balance cylinder oil leakage, abnormal noise, etc. These failures can be caused by a variety of reasons, such as internal pressure instability, reduced sealing performance, parts wear, etc. In response to these failures, the following maintenance measures can be taken:

Power off: Before performing repairs, make sure the robot is powered off to avoid accidents.
Remove the balance cylinder: gradually remove the balance cylinder, taking care to keep all components intact.
Check the sealing parts: carefully check the sealing parts of the balance cylinder (such as O-ring, oil seal, etc.), if found damaged or aging, should be replaced in time with a new seal.
Clean the balance cylinder: clean the disassembled balance cylinder parts with special cleaning agent to remove oil and impurities.
Replace damaged parts: Check the internal parts of the balance cylinder, such as the piston rod, guide sleeve and other parts wear or damage, should be replaced in time with new parts.
Assemble the balance cylinder: reassemble the cleaned parts according to the disassembly sequence, and ensure that each part is installed in place.
4. Suggestions for use and maintenance
In order to ensure the long-term stable operation of the KUKA robot balance cylinder, the following use and maintenance measures are recommended:

Regular inspection and maintenance: Check and maintain the balance cylinder regularly to find and deal with potential problems in a timely manner.
Use according to the operating procedures: Avoid overuse or improper operation to cause the failure of the balance cylinder.
Selection of high-quality accessories: When repairing and replacing parts, it is important to choose high-quality accessories to ensure the performance and life of the balance cylinder.

Advantage

Counterbalances

FAQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

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A:You don’t worry about after-sales problem to cooperation with us.

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.

Shanghai Zhuxin Co., Ltd.

Shanghai Zhuxin  Co., Ltd. is an intelligent technology company that brings together German KUKA robots, German Industry 4.0 resources, and focuses on Germany's advanced intelligent factory manufacturing concept and high-end integrated applications. The company has always been adhering to the enterprise spirit of "hard work, truth seeking, innovation and responsibility", and embodies the value of talents as the elements of career development and success. Scientific and technological innovation and technology reserve as the driving force for development, improve product quality and management level as a guarantee to enhance product competitiveness.
* The concept of the company to customers is to emphasize the advancement and flexibility of unit technology, as well as information, modular manufacturing. Enhance customers' equipment manufacturing production capacity and market adaptability; The company's business is widely involved in education, metallurgy industry, consumer goods industry, aerospace industry, etc. We have the ability to customize advanced production mode for customers' advanced intelligent manufacturing, provide excellent flexible manufacturing mode and advanced German mature technology.
* Our development concept is: science and technology to create productivity, we sincerely adhere to the "adhering to the customer first" service concept, the global concept and execution to serve the end customers who are interested in "science and technology enterprise". The company inherits the enterprise spirit of "loyalty, friendliness, diligence and enterprising", and adheres to the quality policy of "leading technology, quality first, creating a world-class enterprise", strives for excellence, and strives to provide customers with satisfactory products and after-sales service.