ASTM B564 Inconel 625 / UNS N06625 / 2.4856 Forged Nickel Alloy Disc Round Blank

ASTM B564 Inconel 625/ UNS N06625 Forged Nickel Alloy Disc for High-pressure Components ​

Forged steel discs are components made from steel that can be tailored to produce various sizes and shapes to accommodate specific design requirements. The forging process involves applying compressive forces to the material, typically when it is heated, which improves the physical properties of the steel, such as strength, durability, and impact resistance.

1. Strength: Forged steel typically exhibits superior strength compared to cast steel or machined steel due to the refined grain structure resulting from the forging process.
2. Durability: The forging process creates a dense, strong material that is less prone to defects and failures, making forged steel discs suitable for high-stress applications.
3. Impact Resistance: Forged steel components are often more resistant to impact and fatigue, which is crucial in applications subject to dynamic loads.

Other Materials

Forged discs offer several distinct advantages compared to other manufacturing processes such as casting or machining. Here are some key reasons why forged discs are preferred in various applications:

1. Enhanced Strength:

• Improved Grain Structure: The forging process aligns the metal's grain structure, which increases its strength and toughness. This results in a material that can withstand higher loads and stresses.

2. Superior Toughness:

• Resistance to Fatigue: Forged discs are less likely to develop defects or weaknesses, which makes them more resistant to fatigue and impact, crucial for applications subjected to cyclic loads.

3. Reduced Risk of Defects:

• Minimized Porosity: Unlike cast materials, forged products typically have fewer internal voids or porosities, leading to a denser and more reliable final product.

4. Better Mechanical Properties:

• Consistency: The mechanical properties of forged discs are more uniform throughout the material, ensuring consistent performance across the component.
• Higher Hardness: Forged materials often exhibit improved hardness, contributing to their overall durability.

5. Tailorability and Customization:

• Shapes and Sizes: Forged discs can be produced in a wide range of shapes and sizes to meet specific design requirements. The process is versatile and can accommodate custom designs effectively.

6. Improved Surface Integrity:

• Smoother Surface Finish: Forging can produce a better surface finish compared to other methods, which may reduce the need for additional machining operations.

7. Cost-Effectiveness for Large Quantities:

• Economies of Scale: For large production runs, forging can be more cost-effective in the long term, despite potentially higher initial setup costs, due to reduced material waste and lower rejection rates.

Application

1. Petroleum

2. Power

3. Chemical

4. Construction

5. Gas

6. Metallurgy

7. Shipbuilding