Bead Mill Machine are widely used in the following fields:
1. Chemical Industry: Used for grinding, mixing, dispersing, and
homogenizing particles in processes involving cosmetics, coatings,
inks, pigments, and more.
2. Pharmaceutical Industry: Used for grinding, mixing, and
dispersing pharmaceutical particles to improve solubility,
absorption, and bioavailability.
3. Food Industry: Used for fine grinding, dispersing, and
homogenizing food particles in the production of chocolate,
seasonings, sauces, and other food products.
4. Building Materials Industry: Used for grinding and mixing
particle materials in the production of cement, coatings, ceramics,
and other building materials.
5. Mining Industry: Used for grinding and refining ores, such as
metal ores, coal, and other mineral processing operations.
6. Electronics Industry: Used for fine grinding and dispersing
electronic materials, including electronic powders and pastes.
7. Printing Industry: Used for grinding and dispersing ink to
achieve finer ink particles and improve printing quality.
8. Laboratory and Research Fields: Used for grinding and dispersing
small batch samples for experiments and research purposes.
It's important to note that sand mills have a wide range of
applications, and the specific applications depend on different
industries and production requirements.
Disc-type ball mills have the following characteristics:
1. Compact Structure: Disc-type ball mills are designed with a
disc-shaped grinding chamber, where the grinding balls rotate,
resulting in a compact structure and a small footprint.
2. High Grinding Efficiency: Disc-type ball mills offer high
grinding efficiency. The grinding balls in the disc-shaped chamber
create multiple stages of grinding and shearing, allowing for rapid
fine grinding of materials to the desired particle size.
3. Dispersion and Homogenization: Disc-type ball mills are
effective in dispersing and homogenizing materials. The friction
and collision between the grinding balls and the materials in the
chamber result in even dispersion and improved homogeneity of the
materials.
4. Wide Applicability: Disc-type ball mills are suitable for
grinding and dispersing various materials, including granular,
powdery, and colloidal materials. They are particularly suitable
for fine grinding and homogenization of medium to small-sized
particles.
5. Ease of Operation: Disc-type ball mills are easy to operate and
maintain. By adjusting parameters such as rotational speed and feed
rate, the grinding process can be controlled.
It is important to note that while disc-type ball mills possess
unique characteristics, they also have some limitations. For
example, they require materials with higher viscosity, and their
ability to handle larger particles is limited. Therefore, when
selecting and applying disc-type ball mills, it is necessary to
evaluate and choose based on specific production needs and material
properties.
Technical Data:
| ZM-E Series | ZM20-E | ZM60-E | ZM100-E | ZM200-E | ZM300-E | ZM500-E | ZM1000-E |
|---|
| Grinding chamber volume (l) | 20 | 60 | 100 | 200 | 300 | 500 | 1000 |
|---|
| Batch size (l) | 100-500 | 200-1000 | 500-2500 | 1000-10000 | >2000 | | |
|---|
| Drive (kW) | 18.5-22 | 37-45 | 55-75 | 75-90 | 90-110 | 160-200 | 315 |
|---|
| Grinding shaft rotary speed (r/min) | 1200 | 800 | 650 | 500 | 460 | 350 | 340 |
|---|
| Length (mm) | 1670 | 1970 | 2750 | 2950 | 3450 | 3350 | 6650 |
|---|
| Width (mm) | 1050 | 1150 | 1200 | 1200 | 1300 | 1500 | 1450 |
|---|
| Height (mm) | 1565 | 2000 | 2200 | 2200 | 2250 | 2700 | 2850 |
|---|
| Net weight (kg) | 750 | 1500 | 3500 | 3700 | 4700 | 8000 | 12000 |
|---|
| Ex proof Type | Ex proof / Non Ex proof |
|---|
| Seal Type | Single Mechanical Seal / Double Mechanical Seal |
|---|
| Inner Grinding Cylinder Material | SS304 / Hard Steel / Mold Steel / Tungsten Carbide / Ceramic / PU |
|---|
| Grinding Disc Material | SS304 / Hard Steel / Mold Steel / Tungsten Carbide / Ceramic / PU |
|---|
| Pump Type | Diaphragm pump / Gear Pump / Screw pump |
|---|
| Mill Speed Adjustment Way | With inverter / Without inverter |
|---|
Note: Technical data are different if there are some customized
constructions.
We'd like to send you the suitable model sand mills for your
production, please feel free to contact with us. |
What is a bead mill?
A bead mill, also known as a bead grinder or bead miller, is a
grinding machine used to reduce the particle size of solid
materials by grinding or dispersing them in a liquid medium. It is
a versatile and efficient tool commonly used in various industries
such as pharmaceuticals, paints, coatings, ink, ceramics, and
minerals processing.
The main components of a bead mill typically include a grinding
chamber or vessel filled with small grinding beads, a motor or
agitator to facilitate the movement of the beads, and a cooling or
heating system to control the temperature during the grinding
process. The grinding beads, usually made of glass, ceramics, or
stainless steel, are stirred or agitated within the chamber to
promote particle size reduction and dispersion.
The operation of a bead mill involves the introduction of solid
materials, often in the form of particles or powders, into the
grinding chamber along with a liquid medium or solvent. The
agitator or rotating shaft with discs or pins agitates the beads,
causing them to collide with the solid particles and break them
down into smaller sizes through grinding and shearing forces.
Bead mills offer several advantages, including:
1. Efficient particle size reduction: Bead mills can achieve fine
and uniform particle size reduction due to the high energy and
intense grinding action generated by the beads.
2. Dispersion and homogenization: Bead mills are effective at
dispersing solid particles into a liquid medium, promoting uniform
mixing and homogenization of materials.
3. Scalability: Bead mills are available in various sizes and
capacities, allowing for scalability from laboratory-scale research
to large-scale industrial production.
4. Process control: The operating parameters of a bead mill, such
as bead size, agitation speed, and residence time, can be adjusted
to control the grinding and dispersion process and achieve the
desired particle size and distribution.
In summary, bead mills are versatile grinding machines used for
particle size reduction and dispersion of solid materials in liquid
mediums. They find wide applications in industries where fine
grinding, homogenization, and particle dispersion are crucial.
