Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine
Electric Rotary Calciner
Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine
Electric Rotary Calciner is a type of external heating rotary
furnace that utilizes clean electricity as its heating source. It
features precise temperature control and finds extensive
applications in the calcination and drying of various materials,
including positive and negative electrode materials, rare earth
materials, chemical catalytic materials, magnetic materials, powder
metallurgy materials, nonferrous metal materials, kaolin
non-metallic mineral materials, and more. The rotary tube is
constructed from nickel-based alloys, enabling working temperatures
of up to 1100℃. Variable speed electric motors control the rotation
speed of the drum, while hydraulic tilting facilitates material
movement and effortless discharging. High-accuracy PID intelligent
thermal controllers and superior quality Silicon Carbide (SiC)
heating elements ensure efficient and reliable heating. The
furnace's advanced design offers energy savings, environmental
friendliness, and ease of maintenance, making it a versatile
solution for various industrial applications.
Applications
Electric heating rotary kilns are widely used in various industries
for thermal treatment processes, including:
- Calcination and drying of positive and negative electrode materials
- Rare earth materials
- Chemical catalytic materials
- Magnetic materials
- Powder metallurgy materials
- Nonferrous metal materials
- Kaolin non-metallic mineral materials
- High-temperature reaction
- Heat treatment
- Carbonization
Principle
Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine
Electric Rotary Calciner is a type of rotary kiln that uses
electricity as its heat source. The kiln consists of a rotating
cylindrical chamber that is heated by electric heaters. The
material to be processed is fed into the kiln and is heated as it
passes through the chamber. The high temperatures cause the
material to undergo pyrolysis, a process in which it is broken down
into its constituent components. The resulting products are then
collected and separated.
Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine
Electric Rotary Calciner is used in a variety of applications,
including the production of chemicals, pharmaceuticals, and food.
It is also used in the recycling of waste materials, such as tires
and plastics.
Electric rotary Kiln by Hengyang
The rotary tube of electric rotary kiln is fabricated by the nickel
based alloys, which working temperature is up to 1100℃; different
drum diameter and length can be fabricated according to the target
materials handling capacity, multi independent heating zones will
be designed according to the production requirement; the speed of
rotary drum applies variable speed electric motor, easy to control
the rotating speed;The horizontal drum can be tilted by hydraulic
for materials movement control and easy discharging; Temperature
controller applies high accurate PID intelligent thermal
controller, electric heaters are superior quality Silicon
Carbide(SiC) heating element, features durable service life and
easy maintenance.
Features
The Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine
Electric Rotary Calciner offers a range of benefits that make it an
ideal choice for various industrial applications. These include:
- High-speed electric heating: Reduces furnace downtime and energy
consumption.
- Intelligent PID thermal control: Ensures precise temperature
control and monitoring.
- Nickel-based alloy furnace tube: Provides high-temperature
resistance and corrosion protection.
- Superior quality Silicon Carbide heating element: Offers extended
service life and easy maintenance.
- Excellent dynamic sealing technology: Prevents material oxidation
in inert gas environments.
- Advanced technological innovations: Incorporates hydraulic block
wheel device, high-precision metering piston pump, speed control
valve, and contact graphite block sealing device for stable
performance and high yield.
Advantages
- High thermal efficiency: No smoke, no ash, and slag to take away
obvious heat.
- Precise temperature control: Kiln temperature control accuracy is
high, suitable for narrow pre-firing temperature processes.
- Easy automation: Conditions can be automatically controlled.
- No fuel storage or transportation required: Simplifies fuel
procurement, transportation, and safety management.
- Reduced corrosion and environmental pollution: Avoids corrosion of
the kiln body due to SO2 gas and environmental pollution problems.
- Cost-effectiveness: More economical than gas or oil fuel rotary
kilns.
- High-temperature resistance: Nickel-based alloy furnace tube can
withstand temperatures up to 1100℃ without deformation.
- Durable heating elements: Superior quality Silicon Carbide (SiC)
hearing element ensures long service life and trouble-free
maintenance.
- Excellent sealing: Dynamic sealing technology allows for operation
under controlled inert gas protecting environment, preventing
material oxidization.
- Intelligent control: Touch screen controller with intelligent PID
thermal control technology, over temperature and temperature sensor
broken alarming, multi heating program saving and easy switching,
historical heating data analysis and research capabilities.
Technical specifications
| Model | HY-TF60 | HY-TF80 | HY-TF100 | HY-RF120 |
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| Tube diameter | 0.6m | 0.8m | 1m | 1.2m |
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| Tube length | 7m | 9m | 10m | 12m |
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| Tube material | Nickel based alloy |
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| Heating zones | 4 independent hot zones |
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| Work temperature | < 1100℃ |
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| Rotary drum angle | 0-3 degree |
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| Insulation material | Polycrystalline ceramic fiber |
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| Temperature controller | Touch screen PID controller with PLC |
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| Heating element | Silicon Carbide (SiC) |
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| Temperature sensor | Armed K type thermal couple |
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| Electric power supply | AC220-440V,50/60HZ |
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