Flat Wire Stator Servo Inter-turn Insulation Widening Machine for
Efficient Motor Coil Processing
1. Descriptions:
The Flat Wire Widening Machine is a precision engineering solution
for flat wire motor stators, designed to ensure accurate slot
flaring with servo-driven technology. This machine features a
dual-head flaring mechanism for versatile and adjustable slot
expansion, capable of accommodating a wide range of stator
dimensions with stack heights from 30-370mm and diameters from
135-440mm. The flaring precision is maintained within ±0.02mm,
ensuring consistency and quality in the stator's construction.
The Flat Wire Widening Machine's servo-driven system independently
drives two sets of clamps, allowing for automatic program switching
and precise positioning without the need for repositioning. The
flaring unit's jaw can be replaced without the need for secondary
alignment, streamlining the process and reducing downtime. The Flat
Wire Stator Slot Flaring Machine is engineered for efficiency and
precision, making it an essential component in the production of
high-performance electric motors.
2. Specifications:
| Machine Name | Servo Inter-turn Insulation Widening Machine |
| Stator Type | Flat Wire Stator |
| Operation Mode | Automation |
| Control System | PLC Program |
| Specification | Customized |
| Transmission Type | Servo Transmission |
| Air Pressure | (0.4-0.7)Mpa |
| Power | 3.5kW |
| Voltage | 380V |
| Expanding Mechanism | Servo Dual-Head |
| Applicable Range of Stacking Height | (30–370) mm |
| Applicable Diameter Range | (135–440) mm |
| Inter-turn Insulation Flaring Precision | ±0.02mm |
3. Advantages:
The automated operation greatly enhances the efficiency of flat
wire motor forming, ensuring a swift and voluminous production flow
that meets the requirements of large-scale manufacturing.
By eradicating the inconsistencies associated with manual
operations, the forming quality of flat wire motors is guaranteed
to be uniformly high and stable.
The operation of the Flat Wire Stator Widening Machine is precisely
repeatable according to the established parameters and processes,
ensuring the uniformity of quality across product batches.
The Flat Wire Stator Widening Machine exhibits a high degree of
adaptability, capable of satisfying the forming requirements of a
diverse range of flat wire motors through parameter adjustments and
mold changes.
The Flat Wire Stator Widening Machine features a user-friendly
design that simplifies the maintenance process, minimizes equipment
downtime, and effectively reduces maintenance costs.
4. Production Line Profile:
The Champyound motor stator line is widely used for the production
of many types of motor stators and consists of several machines
such as wire forming machines, press-in machines, widening
machines, head twisting machines, flat cutting machines and welding
machines. Each machine in the stator line is independent and can
also be connected to a conveyor belt.
5. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising
experienced engineers and skilled professionals. Equipped with
advanced machinery, stringent process controls, and an extensive
service network, we are dedicated to delivering the most optimal
solutions for flat wire motor manufacturing to our customers.
6. R＆D Profile:
Boasting excellent service, a professional team, and reliable
quality, Champyound offers a wide range of technical consulting and
turnkey project services for the manufacturing of AC motors, DC
motors, and brushless DC motors. Our services encompass motor cost
evaluation, manufacturing technology, staff training, and
comprehensive turnkey projects.
