Product introduction
SCreate DALA's all new CV-3000 series is an ideal system for object
size measurement and continuous in-line surface defects inspection,
meeting the current market demand for in-line surface quality
inspection of extruded products such as wires,hose and cables.
It is particularly suitable for surface quality inspection of
enameled copper wires, wires and cables, hose, etc. It can detect
defects such as burns, missing coating, scratches, lumps & necks,
wrinkles, tears,colour difference, bubbles, cracks, holes,etc.
With CV-3000 series you can be certain your products can meet high
quality standards requirements and increase customer satisfaction.
Measurement Principle
Surface quality inspection systems consist of high-resolution
cameras and high brightness illumination light sources,forming a
dark field or bright filed machine vision to capture the image of
high speed movement object.
Multiple cameras achieves 100% surface image acquisition,and then
use pre-trained machine to learn and process collected images so as
to identify and clarify various defects.
Defect image display function, reducing the trouble some of finding
defects
⁕ One system can achieve dimensional measurement and continuous
surface
⁕ 2-axis high speed dimensional measurements and necks &lumps
detection
⁕ Multiple machine learning models reduces the missed detection
rate and false detection rate
⁕ Support defects classification function
⁕ Automatic focusing ensures clear image,small defects are
detectable.
⁕ Ultra-bright light source external independent module design,
flexible configuration, easy maintenance
⁕ Compact design better for industrial field applications
⁕ Customize alert function, alert levels also can be set based on
defects type and defects size.
⁕ Storage of dimensional information, defects size, defect
images,and statistics data etc in database
Technical Specification
| Model | CV-3025Q(1) |
|---|
| Measurement range | 0.2~25mm |
| Axis and frequency | 2-Axis,46KHz/Axis |
| Measurement type | Round wire: diameter, ovality, surface quality Flat wire: width, thickness ,surface quality |
| Dimensional accuracy(2) | ±2μm |
| Minimum defect height | ±10μm |
| Minimum defect size | Related to cameras, optical lens and production line speed ,
minimum to size of 0.05mm can be achieved |
| Power supply | 24VDC ± 5%, Max. 84W |
| Max wire speed | Related to cameras and optical lens configuration as well as
minimum defects size and colour difference inspection . related to
measurement requirements , need on site adjustment. |
| Surface defects missing rate(3) | <1% |
| Surface defects detection false(3) | <1% |
| Electrical interface | RS485 MODBUS RTU,CAN,UDP |
| Weight | 12.5kg |
| IP grade | IP54 |
NOTE:
(1)More new products will released soon;
(2)Set average time to 0.1s and measure the ±2σvalue of the φ10mm
round rod at the measurement area center;
(3)Related to measurement requirements , need on site adjustment.
