Oxygen Analyzer (Disc Installation): Advanced Continuous Online Monitoring for Industrial Precision

Product Overview

The Oxygen Analyzer with disc installation is a cutting-edge solution engineered for real-time, continuous oxygen content monitoring in critical industrial processes. Designed to enhance safety, optimize efficiency, and ensure process integrity, this analyzer combines robust sensing technology with user-centric features, making it ideal for diverse high-precision applications. Its microprocessor-based, all-digital design delivers stable performance, rapid response, and low maintenance, while comprehensive safety certifications ensure reliability even in hazardous environments.

Key Features & Advantages

1. Robust Sensing Technology

At its core, the analyzer utilizes a proven galvanic fuel cell (ion current) oxygen sensor, renowned for accuracy and longevity. With a sensor lifespan of 8,000 hours and an analyzer lifetime of 16,000 hours, it minimizes downtime and replacement costs. The sensor’s air-inflowing measuring mode ensures consistent performance across varying process conditions.

2. Flexible Installation & Power Efficiency

The disc-mount design enables easy integration into existing systems, while its loop-powered, two-wire 4-20mA circuit (DC24V supply) simplifies wiring and reduces energy consumption. This flexibility makes it suitable for both new installations and retrofits in space-constrained environments.

3. Comprehensive Safety & Compliance

Certified for hazardous locations, including Intrinsically Safe (Class 1 Div 1/Div 2, ATEX/IECEx Zone 0), Non-Incendive (Div 2), and Ex flameproof variants, the analyzer meets strict global safety standards. This versatility allows deployment in oil & gas, chemical, semiconductor, and other high-risk industries.

4. Intelligent Diagnostics & User-Friendly Interface

Equipped with a five-digit dynamic LED monitor and intuitive keypad, the analyzer simplifies setup, range selection (ppm or % O₂), and diagnostics. Key features include sensor failure alerts, lifetime indicators, and NAMUR error codes, enabling proactive maintenance and minimizing unplanned downtime.

5. Precision & Reliability

The analyzer delivers exceptional performance with ±1% FS accuracy (0-21% O₂ range), <±1% FS stability over 168 hours, and a rapid <20-second response time to process changes. Selectable measuring ranges (0~10ppm, 0~2%, 0~21% O₂) cater to applications from trace-level monitoring (e.g., glove box purge) to ambient oxygen analysis.

Technical Specifications Summary

Frequently Asked Questions (FAQ)

Q1: What sensor technology does this analyzer use?

A: It employs a galvanic fuel cell (ion current) sensor, chosen for its high accuracy, long lifespan, and suitability for continuous gas stream monitoring.

Q2: Is it suitable for hazardous environments?

A: Yes. It offers certified options for Intrinsically Safe (Zone 0), Non-Incendive (Div 2), and Ex flameproof installations, ensuring compliance in high-risk areas.

Q3: How is the analyzer powered, and what outputs does it provide?

A: It is loop-powered via a 24V DC two-wire system and outputs a standard 4-20mA analog signal, easily integrated with PLCs or SCADA systems for real-time data logging.

Q4: What maintenance is required?

A: Minimal maintenance is needed, with the sensor as the primary consumable (8,000-hour lifespan). Built-in diagnostics alert users to sensor health, enabling scheduled replacements.

Q5: What applications is it best suited for?

A: Ideal for glove box leak detection, natural gas quality control, semiconductor manufacturing, inert welding gas purity, heat treating atmospheres, and membrane air separators.

Optimize Your Process with Reliable Oxygen Monitoring

Whether for ensuring product quality in semiconductor manufacturing or preventing leaks in hazardous gas systems, this oxygen analyzer delivers the precision, safety, and durability required for critical industrial processes. Contact us today to configure a solution tailored to your specific monitoring needs.

Keywords: Oxygen Analyzer, Continuous Online Monitoring, Disc Installation, Galvanic Fuel Cell Sensor, Hazardous Location Certified, Industrial Gas Analysis, ppm O₂ Measurement, Process Safety.