Building Material Powder Mortar Mixing Machine Dry Mix Plant
1. Description of Building Material Dry Mix Plant
The fully automatic building material dry mix plant mix raw
materials such as cement, sand, fillers and various additives in a
specific proportion to make dry mortar through a fully automatic
mixing method. The dry mix plant adopts advanced mixing technology and automatic control system to
achieve full automation of production from raw material delivery to
finished product packaging.
Efficient mixing: The equipment adopts a double-axis gravity-free paddle mixer or
multi-layer ribbon stirring method, the overall movement speed of
the material is fast, the mixing uniformity is high, and there is
no dead angle, ensuring the high quality of the dry mortar.
High degree of automation: The fully automatic dry mortar equipment integrates automatic
batching, mixing, packaging, and stacking, which greatly reduces
manual intervention, improves production efficiency, and reduces
labor costs.
Small area occupation: The equipment adopts a three-dimensional layout design, with a
compact structure, a small footprint, and is easy to install and
move.
Low energy consumption: The equipment focuses on energy saving and consumption reduction
during the design and production process, and adopts advanced
transmission systems and energy-saving materials to reduce
operating costs.
Wide range of applications: The equipment can meet the production needs of dry mortar with
different performance requirements, such as masonry mortar,
plastering mortar, insulation mortar, waterproof mortar and other
types.
2. Configuration of Building Material Dry Mix Plant
| No. | Product Name | Model | Function and usage |
| 1 | Bucket elevator | Chain type lifting capacity: 15-100T/H Belt type lifting capacity: 10-35T/H | An high efficient vertical lifting device to carry Granular
material from ground to silos top or premix hopper, powder material
usually feeding by pump truck. |
| 2 | Detachable Storage System | Volume: 60T, 100T 150T, etc. | To store dry raw material powder such as cement, sand, fly ash,
caco3, slag etc. |
| 3 | Screw Conveyor | Size: Φ165/Φ219/Φ273*6000m | An horizontal conveying device to carry the materials to the
weighting hopper. |
| 4 | Weighting System | Volume: 2m3/3m3/4m3/6m3 | Automatic weighting different materials device |
| 5 | Twin Shaft Agravic Mixer | Mixing time:3-5min/batch Mixing capacity: 2m3/3m3/4m3/6m3/8m3/10m3 | To mix materials uniformly and high efficiency, MG fly cutter
system in the top of mixer will cut and break up the fibre easily. |
| 6 | Finished product silo | Volume: 2m3/3m3/4m3/6m3 | To store the end product and preparing for packing. So that the
weighting system, mixing system and packing system can work
constantly. |
| 7 | Automatic weighing packaging machine | Impeller valve type Pneumatic valve type Packing range: 15-50kg/bag, packing accuracy can be + / - 0.5kg.
| To pack the end product and automatically sewing, it can realize
automatically weighing and packaging.
|
| 8 | PLC Control cabinet | PLC touchable screen or computer operation. | To operate and control all machine parts. The touchable display can
input and record more than 10 different kinds of formula. |
| 9 | Air compressor | Common type or screw compressor type | Provide air source for silos, dust collectors, premix hopper, twin
shift agravic mixer, end product hopper, packing machines, etc. |
3. Raw Material of Building Material Dry Mix Plant
The components of building material dry mix plant include the following
aspects:
Cement: The commonly used types of cement include Portland cement,
sulfoaluminate cement, and ordinary Portland cement.
Sand: it can be divided into fine sand, medium sand, and coarse sand
according to its particle size.
Lime: Lime can regulate the setting speed of cement, promote the
hydration reaction of cement, and increase the durability of
mortar.
Gypsum: it can improve certain properties of mortar, such as enhancing its
water retention and bonding strength.
In addition to the main raw materials mentioned above, some
additives can also be added to dry powder mortar, for example:
Organic polymer additives: such as cellulose;
Mineral aggregates: such as calcium powder, fly ash, etc.;
Other additives: such as waterproofing agents, expansion agents,
retarders, etc.
4. Application of Building Material Dry Mix Plant
5. Manufacturing Process of Building Material Dry Mix Plant
