Coolant valve for thermal management of the electric vehicle
automation solution
The design of the assembly line for electric vehicle electronic
water valve focuses on flexibility and high efficiency.
Feeding: Set up sensors and visual recognition systems at the
feeding position to quickly identify and classify parts to ensure
the accuracy of parts by identifying the QR code or specific mark
of parts, automatically distribute valve bodies, valve cores and
other parts of different specifications to the corresponding
assembly stations.
Assembly system: Multiple high-precision manipulators work together
to complete the assembly task of electronic water valves. The
manipulator is equipped with special fixtures and can accurately
grab and install various parts. At key assembly stations, such as
the assembly place of the valve core and the valve body, force
sensors and displacement sensors are set up to monitor the pressure
and position during the assembly process in real time to ensure
assembly accuracy. At the same time, advanced processes such as
laser welding are adopted to ensure that the connections between
parts are firm and reliable. For example, during the welding
process of the valve core and the valve body, the welding
parameters are precisely controlled to ensure the weld quality and
sealing performance.
Detection system: Equipped with a variety of detection equipment to
conduct comprehensive performance detection on electronic water
valves. Including pressure testing equipment to simulate the
performance of electronic water valves under different working
pressures; flow testing equipment to detect the flow control
accuracy of water valves; sealing testing equipment to ensure that
the water valve has no leakage under different pressures. In
addition, an electrical performance detection station is also set
up to detect whether the control circuit of the electronic water
valve is working normally. The detection data is automatically
uploaded to the production management system for quality tracing
and analysis.
Control system: PLC control system. Operators can monitor the
running status of the production line, adjust parameters and handle
alarm information in real time through the touch screen
human-machine interface. The control system also has an intelligent
fault diagnosis function, which can quickly locate and eliminate
faults and improve the reliability and stability of the production
line.
| Function | automatic feeding, assembly & testing line |
| Production | electronic water valve |
| Cycle time | 25 s/pc |
| Defective rate | below 0.5% |
| Processes | O-ring automatic assembly |
| laser marking |
| visual detection |
| automatic tightening |
| automatic press-fit |
| EOL test |
| automatic feeding |
| Features | compatible with multiple styles |
| top level traceability throughout whole line |
| connect with customers MES system |
Automotive (electric vehicle) automation solution
● Power system assembly automation solution
● Chassis system assembly automation solution
● Automotive electronics assembly automation solution
● Body and interior assembly solution
FAQ
1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and
development experience.
2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in
customized automatic machinery for production. For example, we
provide customized asembly line, testing and packaging solutions to
several electric vehicle (EV) manufacturers, such as
component-level lines for battery packs, thermal management
systems, steerings and so on.
3.Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery
date should be arranged according to the product’s complexity and
real-time production schedule. Please contact us for the latest
delivery date.
4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and
provide a suitable scheme, and offer the most competitive price to
you.
5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.
6.Q: What is the package for you machine?
A: We have standard wooden case package.
7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time
maintenance guaranteed.
8.Q:What partners do you work with?
A: We can both work with customer’s designated partners and propose
other components partners at customer’s request. Some of our
technical partners as below:
