Gear Reducer Housing Gear Reducer Shell And Gear Reducer Base Castings And Forgings

Gear Reducer Housing Gear Reducer Shell And Gear Reducer Base Castings And Forgings

1. Product Introduction -Castings And Forgings

(1) reducer housing/shell:

The reducer housing/shell usually refers to the outer cover used to cover and protect the internal parts of the reducer, similar to a protective shell. The design of the shell usually takes into account the protection of the mechanical structure, the safety of the operator, and the impact of the external environment on the reducer. The shell is usually made of materials such as metal or plastic and has a certain strength and durability.

(2) Reducer Base:

The reducer base usually refers to the support base or mounting base of the reducer, which is used to support the entire reducer and install it in the desired position. The design of the reducer base usually takes into account the support stability, installation convenience, and the connection between the reducer and other equipment. The reducer base is usually made of materials such as steel or cast iron and has sufficient strength and stability.

Gear Reducer Housing Gear Reducer Shell And Gear Reducer Base Castings And Forgings

2. Processing Technology-Castings And Forgings

The following process steps are usually required:

(1) Design Planning:

First, according to the size and shape requirements of the reducer, a detailed design plan is carried out. This includes determining the size, structure, vents, and connection methods of the reducer housing/shell and base.

(2) Material Preparation:

Select a suitable metal material, usually steel plate or aluminum plate. According to the design requirements, the metal sheet is cut or cut into plates of corresponding sizes.

(3) Stamping: Use a punch or mold to stamp the metal sheet and produce various parts of the reducer housing/shell and seat, such as the top cover, base and side wall, according to the design requirements.

(4) Welding process: Connect the various stamped parts through welding process to ensure that the structure of the reducer housing/shell and seat is firm and the sealing is good. Commonly used welding methods include spot welding, argon arc welding, etc.

(5) Surface treatment: Surface treatment is performed on the welded reducer housing/shell and seat, such as grinding, rust removal, spraying, etc., to improve the appearance quality and corrosion resistance.

(6) Installation of accessories: According to the functional requirements of the reducer housing/shell and seat, accessories such as vents, observation windows, sealing strips, etc. are installed to ensure the complete function of the housing.

(7) Quality inspection: Quality inspection is performed on the completed reducer housing/shell and seat, including appearance inspection, dimension measurement and functional testing, etc., to ensure that it meets the design requirements.

Gear Reducer Housing Gear Reducer Shell And Gear Reducer Base Castings And Forgings

3. Commonly used materials-Castings And Forgings

(1) Carbon steel:

Q235: Commonly used structural steel with good welding and processing performance. Suitable for the production of reducer housing/shells and seats with generally low requirements.

Q345: High-strength low-alloy structural steel with high strength and corrosion resistance. Suitable for situations where the strength requirements of reducer housing/shells and seats are high.

(2) Stainless steel:

304 stainless steel: Commonly used stainless steel material with good corrosion resistance and processing performance. Suitable for situations where the reducer housing/shell and seat require good corrosion resistance.

316 stainless steel: A stainless steel material with stronger corrosion resistance, suitable for situations where the reducer housing/shell and seat need to be used in humid or corrosive environments.

(3) Aluminum alloy:

6061 aluminum alloy: Commonly used aluminum alloy material with good strength and corrosion resistance. Suitable for situations where the reducer housing/shell and seat require lightweight.

(4) Galvanized steel plate:

Generally, the surface of carbon steel plate is galvanized, which has good rust resistance. Suitable for situations where the reducer housing/shell and seat require good corrosion resistance.

(5) Silicon steel sheet:

Used in manufacturing reducer housing/shells and seats where magnetic conductivity is required. The surface of silicon steel sheet is usually treated with a special coating.

Gear Reducer Housing Gear Reducer Shell And Gear Reducer Base Castings And Forgings

4,Common material table--Castings And Forgings

Luoyang Zhongtai Industries Co., Ltd. The company was founded in 1981 and finished joint stock reform in 2005. There are eight subsidiaries and it's an independent legal entity with the qualifications of operating import & export trade.

With a garden-like industrial park and modern standard plant covering 80,000 square meters, ZTIC possesses advanced equipments, technologies and detecting methods. After more than 30 years development, the company has developed into a collectivized one with product designing, manufacture, installation and technical services as a whole. The products comprise all the equipments used in mining, cement, metallurgy, construction as well as the related accessories with high power reducer and large-sized castings & forgings, etc.

ZTIC has acquired ISO 9001:2008 Certification of conformity of Management System Certification, Mine Product Safety Authentication, Recognition for BV Mode Ⅱ Survey Scheme in France, Mining Electrical Equipment KY Certification, etc.
The company has also acquired "Fully Quality Management Achievement Award", "Top 50 Enterprises", "Henan Outstanding Innovative Enterprise” and “The Most Powerful Enterprises of Henan" in 2010.

Quality product performance and good reputation, our products have been exported to mnay countries and regions in the world, including: Russia, Serbia, Australia, Mongolia, Indonesia, Bangladesh and other countries, the products are subject to a great welcome and praise.