Painting Robot With Self Teaching For Metal Parts Auto Parts
Furniture Motorcycle Parts Industries
Model TR-90E
Robot Highlights
Leading intelligent spray painting robot technology and service
provider. To address the pain points of the traditional
maintenance and painting industry, we provide a comprehensive solution for painting that is "good, fast, easy, and
cost-effective". The intelligent biomimetic spraying robot, combined with a machine vision system, simulates the actual
manual painting process and techniques through the Al algorithm,
achieving the full process of autonomous recognition,
planning, and operation of the robot for sheet metal spraying.
Product Introduction
Painting Robot Product Model: TR-90E
- Adaptation scenarios: car disassembly, whole vehicle
- Electricity requirements: 220V 16A air switch
- Gas requirements: Six quick release female connectors (national/European standards) are reserved in the spray room,
- and the gas needs to pass through an air filter;
- Reserve 3 quick release female connectors (national/European
standards) around the spray booth
- Network requirements: The spray booth operation area needs to
reserve one connection to the external network cable.
- Spray gun requirements: 2 SATA5500 manual spray guns (color paint, clear paint)
- Spray booth requirements: length * width * height ≥ 6.9 * 3.9 *
2.7m
Painting Robot Product Introduction
| Components / Type | Whole vehicle
operation | Painting Robot Instruction |
| Front engine hood | ● |
1.The operation range for painting the whole vehicle:
· length≤5.1m;
·width≤2m;
·0.24m≤height≤1.8m(Do not spray the roof).
·When spraying the roof,the vehicle height must be≤
1.6m.
2.For vehicles with a length less than 4.5m,the front and
rear bumpers cannot be painted simultaneously.
3.When the painting parts include the front fender,front
door and A-pillar,the rearview mirror needs to be
removed during the operation. |
| Front bumper | ● |
| Front fender | ● |
| Front door | ● |
| Rear door | ● |
| Rear fender | ● |
| Rear bumper | ● |
| Roof | ● |
| Skirt | ● |
| A-pillar | ● |
| C-pillar | ● |
| Components / Type | Dismantling parts operation | Painting Robot Instruction |
|
| Front engine hood | ● | The height range of the
disassembly parts operation:
0.24m≤operation range≤2m. |
| Front bumper | ● |
| Front fender | ● |
| Front door | ● |
| Rear door | ● |
| Rear fender | ● |
| Rear bumper | ● |
| Roof | / |
| Skirt | / |
| A-pillar | / |
| C-pillar | / |
Painting Robot Energy Efficiency Analysis
Work mode: integrated baking and spraying
Average beat time: 1.3 hours per batch, calculated based on 8 hours
of work per day, can complete 6 batches per day.
Capacity analysis: TR-90E (Single Set)
Based on the optimal workflow calculation
Number of
batch
(batch/shift) | Number of pieces
(pieces/batch) | Monthly working days
(days) | Total amount completed
(pieces/month) |
| 6 | 4 | 22 | 528 |
Painting Robot Actual Operation Situation
The quantity of operations is directly proportional to the quantity
of business in the store and the processarrangement.The average
actual operation data is:100 Panels per month(equivalent to 25-50
vehicles).
Among the painted panels,car doors and fenders account for a
relatively large proportion.
Painting Robot Actual Operation Scene
Painting Robot Business Cases
It has been implemented and covered in more than 10 domestic and
overseas automotive 4S stores and sheet metal painting
centers.The served automotive brands include but are not limited to
BBA,Tesla,Honda,Toyota,Volkswagen,Li Auto,etc.
Contact us
Zhenglei (Managing Director)
MP: +86-18655370553
Fengor_Hu (Executive Director)
MP:+86-15665538866 (whatsapp)
MP: +86-18356576525(wechat )
Skype: hufengguang1980
Email: hufengguang@techflyrobot.com
